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Senior Fea Engineer Jobs in Boston, MA (NOW HIRING)

Senior plc

Senior Design Engineer

Sharon, MA · On-site

$102K - $130K/yr

What You'll Do The Senior Design Engineer is responsible for the design, development, and ... Conduct or support Finite Element Analysis (FEA) and other engineering analyses to validate designs ...

Senior plc

Senior Design Engineer

Sharon, MA

$102K - $130K/yr

What You'll Do The Senior Design Engineer is responsible for the design, development, and ... Conduct or support Finite Element Analysis (FEA) and other engineering analyses to validate designs ...

PDDN INC.

Senior Mechanical Engineer W2 Hiring

Beverly, MA · On-site

$115K - $152K/yr

Senior Mechanical Engineer Location: Beverly, MA (Onsite) Start Date: Immediate Interview Mode ... Perform hand calculations and FEA (CREO Simulate, ANSYS) for structural integrity and reliability.

PDDN INC.

Senior Mechanical Engineer W2 Hiring

Beverly, MA

$115K - $152K/yr

Senior Mechanical Engineer Location: Beverly, MA (Onsite) Start Date: Immediate Interview Mode ... Perform hand calculations and FEA (CREO Simulate, ANSYS) for structural integrity and reliability.

PDDN INC.

Senior Mechanical Engineer W2 Hiring

Beverly, MA · On-site

$115K - $152K/yr

Senior Mechanical Engineer Location: Beverly, MA (Onsite) Start Date: Immediate Interview Mode ... Perform hand calculations and FEA (CREO Simulate, ANSYS) for structural integrity and reliability.

Prolim Global

Senior Design Engineer

Mansfield, MA · On-site

Title - Senior Design Engineer Location - Mansfield, Massachusetts Experience - 8 to 12 years ... Experience performing FEA and CFD analysis using ANSYS or equivalent tools * Experience performing ...

VEIR

Senior Mechanical Engineer

Woburn, MA · On-site

$140K - $160K/yr

The Role VEIR is seeking a qualified Senior Mechanical Engineer to join our System Integration ... Conduct detailed mechanical and structural analysis using Finite Element Analysis (FEA) to assess ...

Viken Detection

Senior Mechanical Engineer

Burlington, MA · On-site

$110K - $155K/yr

The Senior Mechanical Engineer will lead complex mechanical designs, mentor junior engineers, and ... Working knowledge of finite element analysis (FEA) strongly preferred * Strong interpersonal and ...

Viken Detection

Senior Mechanical Engineer

Burlington, MA · On-site

$110K - $155K/yr

The Senior Mechanical Engineer will lead complex mechanical designs, mentor junior engineers, and ... Working knowledge of finite element analysis (FEA) strongly preferred * Strong interpersonal and ...

Viken Detection

Senior Mechanical Engineer

Burlington, MA · On-site

$113K - $150K/yr

The Senior Mechanical Engineer will lead complex mechanical designs, mentor junior engineers, and ... Working knowledge of finite element analysis (FEA) strongly preferred * Strong interpersonal and ...

VEIR

Senior Mechanical Engineer

Woburn, MA · On-site

$140K - $160K/yr

The Role VEIR is seeking a qualified Senior Mechanical Engineer to join our System Integration ... Conduct detailed mechanical and structural analysis using Finite Element Analysis (FEA) to assess ...

Symbotic

Senior Mechanical Engineer

Wilmington, MA · On-site

$125 - $171.60/hr

R5940 What we need We are looking for a talented Senior Mechanical Engineer to join our Strategic ... Perform analysis, including FEA and tolerance analysis, to optimize designs for performance, cost ...

Waters Corporation

Senior Mechanical Engineer

Milford, MA

$114K - $151K/yr

Join our forward-thinking Instrumentation Research Group as a Senior Mechanical Engineer. You'll ... Experience with engineering analysis tools, including FEA and/or CFD. Familiarity with GD&T ...

Waters Corporation

Senior Mechanical Engineer

Milford, MA · On-site

$114K - $151K/yr

Join our forward-thinking Instrumentation Research Group as a Senior Mechanical Engineer. You'll ... such as FEA to guide design decisions. • Collaborate closely with scientists, chemists ...

Waters Corporation

Senior Mechanical Engineer

Milford, MA · On-site

$114K - $151K/yr

Join our forward-thinking Instrumentation Research Group as a Senior Mechanical Engineer. You'll ... such as FEA to guide design decisions. • Collaborate closely with scientists, chemists ...

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All JobsFea Engineer JobsSenior Fea Engineer JobsSenior Fea Engineer Jobs in Boston, MA

Senior Fea Engineer information

See Boston, MA salary details

$64.6K

$137.5K

$199.3K

How much do senior fea engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior fea engineer in Boston, MA is $137,484.00, according to ZipRecruiter salary data. Most workers in this role earn between $113,500.00 and $155,900.00 per year, depending on experience, location, and employer.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are popular job titles related to Senior Fea Engineer jobs in Boston, MA?

For Senior Fea Engineer jobs in Boston, MA, the most frequently searched job titles are:

What job categories do people searching Senior Fea Engineer jobs in Boston, MA look for?

The top searched job categories for Senior Fea Engineer jobs in Boston, MA are:

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Cities near Boston, MA with the most Senior Fea Engineer job openings:

Senior Fea Engineer jobs near you

Senior Design Engineer

Senior plc

Sharon, MA • On-site

$102K - $130K/yr

Full-time

Posted 4 days ago

Job description

Company Description
For more than 70 years, Senior Metal Bellows has been pushing the limits of innovation-designing and building custom-engineered metal bellows for industries that demand the best: aerospace, defense, energy, and beyond.
We're not just making parts-we're making solutions no one else can. And we want you to be part of it.
Job Description
We are seeking an experienced and innovative Senior Design Engineer to lead the design and development of complex engineered products and support our continued growth.
This position offers the opportunity to work on highly customized solutions, collaborate with cross-functional teams, and directly impact product performance, manufacturability, and customer success.
What You'll Do
The Senior Design Engineer is responsible for the design, development, and validation of custom metal bellows, assemblies, tooling, fixtures, and related products. The ideal candidate possesses a strong mechanical engineering background, advanced SolidWorks proficiency, and experience translating customer requirements into practical, manufacturable solutions. This role works closely with engineering, manufacturing, quality, operations, and sales teams to develop innovative products that meet technical, commercial, and customer objectives.
Key Responsibilities:
  • Design and develop custom metal bellows, assemblies, tooling, and fixtures utilizing SolidWorks and ASME Y14.5 standards.
  • Create detailed engineering drawings, 3D models, bills of materials, and technical documentation to support manufacturing and customer requirements.
  • Translate customer specifications, technical requirements, and engineering proposals into robust product designs.
  • Apply Geometric Dimensioning and Tolerancing (GD&T), Design for Manufacturability and Assembly (DFMA), and engineering best practices throughout the product development process.
  • Collaborate with manufacturing, quality, and production teams to optimize designs for performance, quality, cost, and manufacturability.
  • Support prototype fabrication, testing, design verification, validation, and product qualification activities.
  • Perform engineering calculations related to stress, pressure, strength, effective area, fatigue, and performance requirements.
  • Conduct or support Finite Element Analysis (FEA) and other engineering analyses to validate designs and improve performance.
  • Participate in customer meetings, technical reviews, and engineering discussions to support business development and project execution.
  • Identify opportunities for continuous improvement and contribute to enhancements in engineering processes, tools, and standards.
  • Provide technical leadership and mentorship to junior engineering staff as needed.

Qualifications
What You Bring:
  • Bachelor's degree in Mechanical Engineering or a related engineering discipline.
  • Minimum of 5 years of mechanical product design experience within a manufacturing environment.
  • Proficiency with SolidWorks and Product Data Management (PDM) and/or Product Lifecycle Management (PLM) systems.
  • Strong understanding of mechanical design principles, engineering drawings, and ASME Y14.5 Geometric Dimensioning and Tolerancing (GD&T) standards.
  • Experience developing products from concept through production, including design, prototyping, testing, and manufacturing support.
  • Excellent analytical, problem-solving, communication, and cross-functional collaboration skills.
  • Ability to manage multiple projects and priorities in a fast-paced manufacturing environment.

A Bonus if You Have:
  • Experience performing engineering calculations related to mechanical systems, pressure-containing components, or structural analysis.
  • Experience with Finite Element Analysis (FEA) and engineering simulation tools.
  • Knowledge of Design for Manufacturability and Assembly (DFMA) principles.
  • Experience working with custom-engineered products, tooling, fixtures, or precision manufacturing processes.
  • Familiarity with quality systems, continuous improvement methodologies, and engineering change management processes.

Additional Information
Salary Hiring Range: $102,000 - $130,000
Trade Compliance Statement Access to our facilities is restricted under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR) to U.S. Persons (U.S. Citizens, lawful permanent residents, U.S. Nationals, U.S. refugees, asylees, or temporary residents under amnesty provisions ), and to properly licensed foreign persons. Applicants receiving a conditional offer of employment will be required to provide information to determine whether they are subject to these regulations and, if so, to assess their country of chargeability for export control purposes. Additionally, potential employee names will be screened against the Consolidated Screening List (maintained by the United States government) to determine eligibility to receive controlled technical data.
To ensure there is no unexpected delay to your start date with our Company and due to the potential need to obtain an export license, we would like to promptly assess whether such a license is needed to access our facility and/or systems. Such licenses can take several weeks/months to obtain from the U.S. Government. Our Trade Compliance department may reach out to you with a Licensing Assessment form, which we request you kindly complete and return as soon as possible.
Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. EOE M/F/D/V/VEVRAA Federal Contractor

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