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Senior Controls Engineer Jobs in Romeoville, IL (NOW HIRING)

Gotion, Inc.

Senior/Staff Controls Engineer

Manteno, IL · On-site

$96K - $127K/yr

Manteno, IL | On-site Position Overview We are seeking a highly experienced Senior/Staff PLC/Controls Engineer to take ownership of automation and control systems for our Pack & Module production ...

Gotion, Inc.

Senior/Staff Controls Engineer

Manteno, IL · On-site

$96K - $127K/yr

Manteno, IL | On-site Position Overview We are seeking a highly experienced Senior/Staff PLC/Controls Engineer to take ownership of automation and control systems for our Pack & Module production ...

MalaceHR

Controls Engineer

Markham, IL

$106K/yr

The Senior Automation Engineer will ensure all work aligns with company policies and procedures ... theory, controls components, and automated equipment. * Leadership experience in directing ...

Daifuku

Controls Engineer I - ASRS

Bolingbrook, IL

$81K - $106K/yr

Leads project work and provide direction to less-senior team members. Essential Functions ... Minimum of bachelor's degree in Electrical/Controls Engineering or related field or equivalent ...

Daifuku

ILUS - Controls Engineer I

Bolingbrook, IL

$82K - $106K/yr

Department Summary The Controls Team Focuses on the design and modeling of a diverse range of ... May work with support of more senior engineers. Works closely with the overall team to design ...

Daifuku

ILUS - Controls Engineer I - ASRS

Bolingbrook, IL · On-site

$81K - $106K/yr

Leads project work and provide direction to less-senior team members. Responsibilities Essential ... Minimum of bachelor's degree in Electrical/Controls Engineering or related field or equivalent ...

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All JobsControls Engineer JobsSenior Controls Engineer JobsSenior Controls Engineer Jobs in Romeoville, IL

Senior Controls Engineer information

See Romeoville, IL salary details

$73.4K

$117K

$157K

How much do senior controls engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for senior controls engineer in Romeoville, IL is $116,974.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,900.00 and $130,500.00 per year, depending on experience, location, and employer.

What are Senior Controls Engineers?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are the key skills and qualifications needed to thrive as a Senior Controls Engineer, and why are they important?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What are some typical projects or responsibilities a Senior Controls Engineer can expect to handle in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.
What job categories do people searching Senior Controls Engineer jobs in Romeoville, IL look for? The top searched job categories for Senior Controls Engineer jobs in Romeoville, IL are:
What cities near Romeoville, IL are hiring for Senior Controls Engineer jobs? Cities near Romeoville, IL with the most Senior Controls Engineer job openings:
Senior Controls Engineer jobs near you
Infographic showing various Senior Controls Engineer job openings in Romeoville, IL as of June 2026, with employment types broken down into 2% As Needed, 83% Full Time, 10% Part Time, 2% Temporary, and 3% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $116,974 per year, or $56.2 per hour.
Senior/Staff Controls Engineer

Senior/Staff Controls Engineer

Gotion, Inc.

Manteno, IL • On-site

$96K - $127K/yr

Other

Posted 29 days ago

Job description

Location: Manteno, IL | On-site

Position Overview

We are seeking a highly experienced Senior/Staff PLC/Controls Engineer to take ownership of automation and control systems for our Pack & Module production line at Gotion's Manteno facility. This role will lead troubleshooting, stabilization, and optimization of production equipment, while also mentoring existing Controls Engineers and collaborating with cross-functional teams to drive throughput and yield improvements.

This is a hands-on role requiring strong problem-solving skills, deep PLC expertise, and proven manufacturing floor experience.

 Key Responsibilities

  • Lead troubleshooting and optimization of PLC, HMI, motion control, and industrial networking systems across the production line.

  • Diagnose chronic automation issues impacting throughput, yield, and process stability; develop and execute permanent corrective actions.

  • Reprogram, tune, and standardize PLC logic (primarily Siemens S7-1500 / TIA Portal, plus some Omron).

  • Improve and maintain equipment documentation, parameter settings, software version control, and backup libraries.

  • Collaborate with Process, Quality, and Maintenance teams to drive continuous improvement.

  • Lead controls-related Root Cause Analysis (RCA), FMEA, DOE activities.

  • Provide technical leadership and knowledge transfer to internal Controls Engineers and Technicians; coach and elevate team capability.

  • Support new equipment integration, commissioning, and upgrades.

 Qualifications

Required

  • Bachelor's degree in Electrical/Automation/Mechatronics Engineering or equivalent experience.

  • 8+ years of PLC/Controls experience in a manufacturing environment (assembly / automated production / automotive / battery industry preferred).

  • Expert-level Siemens PLC programming (TIA Portal / S7-1500).

  • Experience with industrial communication protocols (Profinet, Ethernet/IP, Modbus).

  • Strong troubleshooting and electrical diagnostic ability; able to solve system-level issues independently.

  • Able to work onsite full-time in a fast-paced production environment.

Preferred

  • Experience with Omron PLC.

  • Robotics and machine vision integration experience.

  • Experience stabilizing production lines during ramp-up.

 What We Offer

  • Competitive compensation and benefits package

  • Opportunity to lead automation strategy during rapid scale-up

The U.S. base salary range for this full-time position is $120,000 -$160,000, plus eligibility for bonus and benefits. Our salary ranges are determined by factors such as the role, level, and geographic location. The range listed in the job posting represents the minimum and maximum target salaries for this position across all U.S. locations. Actual compensation within the range will be influenced by the specific work location, along with factors such as job-related skills, experience, and relevant education or training. Your recruiter will provide more details about the specific salary range for your preferred location during the hiring process. Please note that the listed compensation reflects the base salary only and does not include bonus or benefits.

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