Senior Controls Engineer Jobs in Denver, NC (NOW HIRING)

Mastech Digital provides digital and mainstream technology staff as well as Digital Transformation Services for all American Corporations. We are currently seeking a Sr. Controls Engineer for our client in the Technology domain. We value our professionals, providing comprehensive benefits and the opportunity for growth. This is a Contract position, and the client is looking for someone to start immediately.

Duration: 12+ Months Contract with possible conversion or extension

Location: Charlotte, NC 28216 (100% Onsite)

Salary: $63.00/Hourly

Role: Sr. Controls Engineer

Primary Skills: Controls Engineering

Role Description: The Sr. Controls Engineer must have 2-7+ years of experience. We are seeking a highly experienced senior controls engineer to support the design, installation, start-up, and debugging of advanced manufacturing equipment in a high-volume production environment.

This role will require a mix of electrical design, hardware design and programming capabilities to design Rockwell based process and automated equipment. This is an excellent opportunity for a seasoned controls professional who enjoys working directly with equipment, solving technical challenges, and supporting complex installation and start-up activities.

Required Qualifications:

- Software/Controls programming experience with PLC’s, HMI’s (hardware/software), SCADA primarily Rockwell.

- Experience with HMI and SCADA systems primarily FT View, Optix, Ignition.

- Understanding of PID control implementation.

- Capability to design, develop and deliver fully integrated machine and motion control, automation, and process machine systems to manufacturing.

- Able to effectively leverage external machine builders and system integrators to design, develop, and deploy integrated manufacturing systems to global manufacturing facilities.

- Understanding of electrical panel layout, schematic design, ladder logic programming, and system testing and troubleshooting. AutoCAD and/or AutoCAD Electrical skills.

- Familiarity of logic-based programming. PLC and IEC base programming structure including ladder logic, function blocks, structured text, and sequential flowchart desirable.

- Familiar with Machine Safety Design principles per ISO 13849 -1&2.

- Must be capable of executing project assignments, in a cross-functional team based environment.

- Experience designing and implementing industrial communication technologies (Ethernet/IP, EtherCAT).

Key Responsibilities:

- Lead controls engineering scope for automation and capital projects from concept development through design, build, installation, startup, and commissioning.

- Design, develop, and deploy integrated automation and machine control systems using PLC, HMI, SCADA, and related controls technologies.

- Define control architectures, functional specifications, and integration requirements that support manufacturing and process objectives.

- Provide technical direction for controls work executed by contractors, system integrators, machine builders, and internal project team members.

- Review and approve controls deliverables such as electrical schematics, panel layouts, PLC and HMI programs, network architecture, and integration documentation.

- Troubleshoot complex controls, programming, networking, and system integration issues during project execution and startup.

- Support commissioning, startup, training, and technology transfer as systems are handed off to plant teams.

Travel Requirements:

Travel to support projects at facilities in NC (Hickory, Wilmington) facilities as needed. Occasional travel to supplier or vendor locations may be required for equipment check-out prior to shipment.

Work Schedule:

- Typical schedule is 40 hours per week

- Schedule flexibility is required and may include weekends, holidays, or extended days during installation and start-up activities

Education: Bachelor’s degree in computer science or any IT related field.

Experience: Minimum 2-7+ years of experience

Relocation: This position will not cover relocation expenses

Travel: No

Local Preferred: Yes

Note: Must be able to work on a W2 basis (no visa sponsorship)

Recruiter Name: Monika Soun

Recruiter Phone: 929-998-8172

Benefits:

We have various coverages and additional benefits to choose from:

- Medical, Dental (Including Ortho) & Vision Insurance (Option to Enroll).

- Paid Leaves (Wherever applicable).

- Life & Disability Coverage (Upon eligibility).

- 401K Option, Education Assistance Program and more.

Mastech Digital is an Equal Opportunity Employer - All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.