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Senior Controls Engineer Jobs in Addison, IL (NOW HIRING)

Bachelor's degree in Engineering (Electrical, Mechanical, Chemical, or related discipline preferred). * 8+ years of relevant engineering experience in a manufacturing environment. * Ability to work ...

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Senior Controls Engineer information

See Addison, IL salary details

$72.1K

$114.9K

$154.3K

How much do senior controls engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for senior controls engineer in Addison, IL is $114,939.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,200.00 and $128,200.00 per year, depending on experience, location, and employer.

What is a senior controls engineer?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What are the typical responsibilities of a senior controls engineer in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.

What are the key skills and qualifications needed to thrive as a senior controls engineer?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What cities near Addison, IL are hiring for Senior Controls Engineer jobs?

Cities near Addison, IL with the most Senior Controls Engineer job openings:

Controls Engineer Sr. Chicago, IL (Chicago)

Autokiniton US Holdings, Inc.

Chicago, IL • On-site

$100K - $132K/yr

Full-time

Medical, Dental, Vision, Retirement

This job post has expired 1 day ago. Applications are no longer accepted.


Job description

Overview

We are AUTOKINITON (pronounced auto-ken-i-TAHN).

AUTOKINITON delivers operational excellence, high-quality execution, and customer service. We offer 100% vertical integration capabilities such as end-to-end engineering, manufacturing, and in-house logistics.

We’re proud of our Tier 1 supplier legacy for manufacturing propulsion-agnostic, structural automotive components, and assemblies around the globe.

Responsibilities
  • Support the Company’s mission, vision, values, and goals in performance of daily activities.
  • Train, coach, and mentor the electrical controls process, for manufacturing skilled trades and mentor colleagues.
  • Coordinate resources to find root cause and fixes, manage and breakdown problems into items that can be validated.
  • Maintain PLC based control systems for manufacturing automation and instrumentation.
  • Guide designs, develop and test electrical control methods, materials, processes, and results.
  • Lead projects and assist skilled trades in electrical disciplines.
  • Support operations in electrical/controls troubleshooting and continuous improvement activities.

This full-time, salary role is a part of our Engineering Team and reports to the Engineering Manager.

Required Experience
  • Bachelor’s degree in electrical, mechanical, controls or automation engineering. Master’s degree is a plus. Open for equivalent years of experience.
  • Electrical background (electrician or technician) preferred.
  • Experienced with Vision System.
  • Working knowledge of PLC/CNC (Siemens/Allen-Bradley), ABB and FANUC Robots.
  • Lean Manufacturing experience.
  • Excellent “hands on” electrical/mechanical aptitude.
  • Experience working with electrical/controls circuitry and schematics.
  • Excellent organizational, analytical, and communication skills.
  • Ability to read and write in English and to perform mathematical calculations.
Working Conditions

We’ll provide position-specific details including physical and focused efforts, working environment and conditions, and reasonable accommodations during the interview process.

Location

This position is located at our AUTOKINITON Plant in Chicago, IL, offering many community events, resources, programs, and recreational opportunities for you and your family.

Community Features
  • Chicago’s Magnificent Mile and Lakefront
  • Historical Architecture and Museums
Benefits and Compensation
  • Competitive Wages and Comprehensive Benefits: Medical, Dental, Vision, 401(k) with company contribution match, and 14 paid holidays, including a bridge holiday in December.
  • Work-Life Balance: Many of our Associates have stayed with us for 25+ years! It takes a good work-life balance to make it that far. We support your personal and professional priorities as they impact your well-being.
  • Growth Opportunities: Take your career to the next level through tuition reimbursement programs, on-the-job training, learning management systems, and advancement opportunities from within our organization.
  • Learning and Development: We empower all our Associates – from entry-level to senior-level – with the skills and knowledge necessary to succeed in their current roles and beyond at AUTOKINITON.
About AUTOKINITON

AUTOKINITON promotes a dynamic and collaborative work environment for everyone.

Equal Employment Opportunity

AUTOKINITON is an equal opportunity employer that is committed to diversity and inclusion in the workplace. We prohibit discrimination and harassment of any kind based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy, or any other protected characteristic as outlined by federal, state, or local laws.
This policy applies to all employment practices within our organization, including hiring, recruiting, promotion, termination, layoff, recall, leave of absence, compensation, benefits, training, and apprenticeship. AUTOKINITON makes hiring decisions based solely on qualifications, merit, and business needs at the time.

12350 S Avenue O, Chicago, IL 60633, USA

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