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Roll Forming Operator Jobs in Virginia (NOW HIRING)

Enviva

Pellet Mill Operator

Franklin, VA · On-site

... rolls/dies, and monitoring pellet quality to meet company standards; assist in conducting QC ... forming, pressing and compacting materials to produce pellets. * Adjust machine components to ...

Kraft Heinz

Pouchroom Operator-1

Winchester, VA

$27.38/hr

Essential duties and responsibilities: 1. Starts up, operates, and shuts down pouch forming ... Makes packaging roll changes as needed. 3. Optimizes equipment uptime; monitors mechanical ...

Mintex Technology

Packaging Mechanic

Manassas, VA · On-site

Guide and coach Packaging Operators in safe and effective machine operation and breakdown/cleaning ... Occasional work on rolling ladders or step stools; kneeling to clean under equipment. * Must be ...

DoorDash

DashMart Team Member - Henrico

Richmond, VA

$15.40/hr

About the Team DashMart is a local-fulfillment center owned and operated by DoorDash, offering ... to roll up their sleeves and actively engage in day-to-day operations. In this role, your tasks ...

DoorDash

DashMart Team Member - Henrico

Richmond, VA · On-site

$15.40/hr

About the Team DashMart is a local-fulfillment center owned and operated by DoorDash, offering ... to roll up their sleeves and actively engage in day-to-day operations. In this role, your tasks ...

All JobsRoll Forming Operator JobsRoll Forming Operator Jobs in Virginia

Roll Forming Operator information

See Virginia salary details

$14

$19

$27

How much do roll forming operator jobs pay per hour?

As of Jun 28, 2026, the average hourly pay for roll forming operator in Virginia is $19.12, according to ZipRecruiter salary data. Most workers in this role earn between $17.16 and $20.00 per hour, depending on experience, location, and employer.

What are some common challenges faced by Roll Forming Operators, and how can they be addressed on the job?

Roll Forming Operators often encounter challenges such as maintaining precise machine settings, ensuring consistent product quality, and quickly troubleshooting mechanical issues during production runs. These challenges can be addressed by staying vigilant during machine operation, performing regular equipment maintenance, and closely monitoring output for defects. Effective communication with maintenance teams and supervisors is crucial for resolving technical problems swiftly and minimizing downtime. Continuous training and familiarity with safety protocols also help operators maintain a smooth workflow.

What is the difference between Roll Forming Operator vs Press Brake Operator?

AspectRoll Forming OperatorPress Brake Operator
CredentialsHigh school diploma, on-the-job trainingHigh school diploma, on-the-job training
Work EnvironmentManufacturing plants, metal fabricationMetalworking shops, fabrication facilities
Industry UsageMetal forming, construction materialsSheet metal bending, metal fabrication
Job FocusOperating roll forming machines to shape metalOperating press brakes to bend metal sheets

Both roles involve metalworking in manufacturing settings and require similar credentials. However, the Roll Forming Operator specializes in operating machines that shape metal through continuous forming processes, while the Press Brake Operator focuses on bending metal sheets using press brakes. Understanding these differences helps in choosing the right career path or job search focus within metal fabrication industries.

What is a Roll Forming Operator?

A Roll Forming Operator is a skilled manufacturing professional who sets up, operates, and maintains roll forming machines that shape metal sheets into specific profiles. They are responsible for adjusting machine settings, inspecting products for quality, and ensuring production runs smoothly and safely. Roll Forming Operators often work in industries like construction, automotive, and manufacturing, producing components such as metal roofing, wall panels, and structural beams. Attention to detail, mechanical aptitude, and adherence to safety procedures are essential for this role.

What are the key skills and qualifications needed to thrive as a Roll Forming Operator, and why are they important?

To thrive as a Roll Forming Operator, you need knowledge of metalworking processes, machine operation, and blueprint reading, often supported by a high school diploma or technical certification. Familiarity with roll forming machines, measuring tools, and quality control systems is typically required. Attention to detail, problem-solving abilities, and effective communication help operators excel and maintain safety standards. These skills and qualities are crucial for ensuring product accuracy, minimizing downtime, and maintaining a safe, efficient manufacturing environment.
What are popular job titles related to Roll Forming Operator jobs in Virginia? For Roll Forming Operator jobs in Virginia, the most frequently searched job titles are:
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What cities in Virginia are hiring for Roll Forming Operator jobs? Cities in Virginia with the most Roll Forming Operator job openings:
Roll Forming Operator jobs near you
Infographic showing various Roll Forming Operator job openings in Virginia as of June 2026, with employment types broken down into 91% Full Time, and 9% Part Time. Highlights an 100% In-person job distribution, with an average salary of $39,768 per year, or $19.1 per hour.
Senior Manufacturing Engineer - Aircraft Sheet Metal Fabrication

Senior Manufacturing Engineer - Aircraft Sheet Metal Fabrication

Electra

Manassas, VA • On-site

$110K - $135K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 7 days ago

Job description

About Electra
At Electra, we're building the EL9 - a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short technology unlocks thousands of new operating locations and enables what we call Direct Aviation: quiet, point-to-point regional travel that gets people from where they are to where they want to go, without the congestion of major airports or the noise of conventional aviation.
A global company, headquartered in Manassas, VA, Electra is backed by Lockheed Martin, Honeywell, and Safran, has filed for FAA Part 23 type certification, and carries 2,000+ intent to purchase from operators worldwide. We're a team of ~100 people moving fast toward first EL9 test flights in 2027 and certification by late 2029 or 2030. Every hire matters at this stage - and this role is no exception.
The Role
As our Senior Manufacturing Engineer - Aircraft Sheet Metal Fabrication, you'll own the manufacturing engineering function for sheet metal components and assemblies on the EL9 - a clean-sheet Part 23 aircraft. Working within our Integrated Product Development Team (IPDT) and alongside internal and external manufacturing partners, you'll apply Design for Manufacturing (DFM) principles to build efficient, repeatable, cost-effective fabrication processes from the ground up. Machining knowledge will round out your contribution across part finishing and structural integration.
What You'll Do
  • Serve as the manufacturing engineering focal point for sheet metal fabrication, including forming, bending, trimming, and assembly of metallic components.
  • Collaborate with design and stress engineering teams to incorporate DFM principles into sheet metal part and assembly design.
  • Define and implement manufacturing requirements for sheet metal components, including material selection, forming methods, tolerancing, and producibility.
  • Develop and optimize sheet metal processes: press forming, stretch forming, brake forming, roll forming, trimming, and deburring.
  • Define, specify, and coordinate tooling and fixtures, including dies, forming tools, templates, and check fixtures.
  • Interface with Tier 1 and Tier 2 suppliers specializing in sheet metal fabrication to ensure alignment on requirements, schedule, cost, quality, and risk.
  • Conduct trade studies and resolve technical challenges related to forming feasibility, springback, distortion, and dimensional control.
  • Apply machining process knowledge (CNC trimming, drilling, finishing) to support part completion, tolerance achievement, and assembly integration.
  • Establish and document manufacturing standards, work instructions, and best practices for sheet metal fabrication and finishing operations.
  • Support make vs. buy decisions and supplier selection strategies for metallic components.
  • Contribute to the development of a greenfield fabrication capability, including process flow, factory layout, and equipment selection.

What You Bring
  • Bachelor's degree in Mechanical, Manufacturing, or Aerospace Engineering, or a related field.
  • 8+ years of experience in aerospace manufacturing or production engineering.
  • Strong experience with sheet metal fabrication processes, including forming, bending, and trimming.
  • Working knowledge of machining processes such as CNC machining, drilling, and finishing operations.
  • Solid understanding of GD&T, tolerancing, and dimensional control for formed and machined parts.
  • Excellent cross-functional communication and collaboration skills.
  • Proven ability to influence multidisciplinary teams and coordinate with suppliers.
  • Equivalent combinations of education and experience will be considered.

Bonus Points
  • Experience with aerospace sheet metal structures, including skins, ribs, frames, and brackets.
  • Familiarity with forming simulation, springback compensation, and tooling development.
  • Background working with aircraft OEMs or Tier 1 suppliers in development and/or production programs.
  • Knowledge of special processes such as heat treatment, surface treatments, and chemical milling.
  • Experience integrating machined features with formed components in structural assemblies.
  • Working knowledge of CAD and PLM tools.

Compensation
$110,000 - $135,000 annually. This range reflects the anticipated hiring range across all eligible locations; actual compensation is determined based on your relevant experience, skills, and geographic location. Total compensation includes performance bonus and comprehensive benefits.
What We Offer
  • Medical, dental, and vision insurance; STD, LTD, and life insurance.
  • Generous PTO, sick leave, and company holidays.
  • Paid winter break.
  • 401(k) with immediate vesting.
  • Free catered lunches, coffee, snacks, and drinks at our Manassas headquarters.
  • Free on-site parking.

Compensation and Benefits
In addition to offering an exciting work environment and the opportunity to be part of the team making Ultra Short flight a reality, at Electra, we offer an unparalleled total rewards package. Electra offers employees a comprehensive benefits package including medical, dental, vision, STD, LTD, and life insurance, generous PTO and sick leave, company holidays, paid winter break, and a 401(k) plan with immediate vesting. Life at Electra includes a variety of perks, such as free catered lunches, amazing coffee, snacks, drinks, fruit, free parking, and opportunities for much more.
Working Conditions
Work is typically performed in a warehouse/aviation and office environment, which requires proper safety precautions. Work may require some physical effort in handling light materials, boxes, power tools, prototypes, and different materials or equipment. Due to the nature of our business and projects, some fieldwork may be required, working in both indoor and outdoor conditions. You may need to lift up to 50 lbs.
Background & Drug Screening
Successful completion of a background check and/or drug screening prior to starting work may be required for this position.
Commitment
We are committed to fostering diversity and inclusivity, and we encourage individuals from all backgrounds, including those from marginalized or underrepresented groups in the tech industry and aerospace, to apply for our job openings. We firmly believe that a diverse range of perspectives can profoundly influence both our product and our company culture.
Electra is committed to a work environment that is inclusive to all and free of discrimination. It is our policy to be an equal opportunity employer without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, genetic predisposition or carrier status, veteran status, citizenship status, or any other factors prohibited by law. Electra will provide reasonable accommodations for qualified individuals.
Electra is an E-Verify employer.

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