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Research Development Process Engineer Jobs in Westminster, MD

GFT is seeking a Water Treatment Process Engineer to join our Water team!This role follows a hybrid ... Commitment to professional development, access to internal and external training programs, and ...

Perform R&D laboratory prototype design, construction, and testing for new and improved products ... Create and update related documentation including standard operating procedures, technical process ...

Support development and programming of signal and information processing algorithms. Qualifications: Required Qualifications: * Bachelors of Science Degree in Electrical Engineering, Computer ...

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Research Development Process Engineer information

See Westminster, MD salary details

$43.7K

$97.6K

$146.5K

How much do research development process engineer jobs pay per year?

As of Jun 22, 2026, the average yearly pay for research development process engineer in Westminster, MD is $97,646.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,400.00 and $114,400.00 per year, depending on experience, location, and employer.

What does a Research Development Process Engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a Research Development Process Engineer, and why are they important?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges Research Development Process Engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

Senior Product Research & Development Hardfacing Engineer

Senior Product Research & Development Hardfacing Engineer

ESAB

Hanover, PA

Full-time

Posted 24 days ago


Job description

Job Description:

We are seeking a Senior Product Research & Development Hardfacing Engineer to join a global leader with the industry's most comprehensive portfolio of welding and cutting solutions. For more than 100 years, our customers have relied on us to deliver innovative technologies that enhance productivity, safety, and performance.

This role is responsible for leading research and development initiatives that support the company's competitive position, profitability, and commitment to safe, high-quality product design. The successful candidate will independently drive R&D projects for new and improved hardfacing products and processes, while providing technical leadership and cross-functional collaboration.

This position reports to the Senior Manager, Research & Development and is based in Hanover, PA.

Key Duties & Responsibilities
  • Independently lead research and development efforts for new and enhanced hardfacing products.
  • Plan, develop, and manage short- and long-term R&D programs using structured project management tools such as Stage-Gate processes, Gantt charts, Design of Experiments (DOE), and project management systems (e.g., Planisware or equivalent).
  • Ensure project milestones, deliverables, and timelines are achieved.
  • Maintain comprehensive technical documentation, including formulations, processing methods, and product standards.
  • Generate and maintain records to support intellectual property activities; assist with patent filings and documentation as required.
  • Prepare and present technical reports, papers, and internal/external presentations.
  • Collaborate closely with Sales, Marketing, Product Management, Manufacturing, Sourcing, and other cross-functional teams to align product development with business objectives.
  • Build and maintain relationships with Product Management and key accounts to monitor industry trends, competitive activity, and customer needs.
  • Provide technical expertise and support to internal and external stakeholders as required.
Knowledge, Skills & Abilities:
  • Master's degree or PhD in Metallurgical Engineering, Welding Engineering, or a related discipline.
  • Strong foundational knowledge of steel properties and their impact on welding and hardfacing performance.
  • Minimum of 5 years of progressive R&D experience, preferably in hardfacing filler metal product development.
  • Demonstrated ability to interpret specifications and design and conduct testing to validate product performance and compliance.
  • Solid understanding of the product development lifecycle from concept through commercialization.
  • Strong communication and collaboration skills, with the ability to work effectively in cross-functional teams.
  • Proven project management capabilities and the ability to work independently.
  • Willingness to travel globally up to 20%.
  • Open to relocation, as required.
  • Open to relocation
Working Conditions:Remains in a stationary position approximately 50% of the time, with additional physical demands including walking, standing, stooping, and ascending/descending stairs.Must wear required Personal Protective Equipment (PPE) when visiting or working in manufacturing, laboratory, or plant locations.Regularly operates a computer and other office productivity equipment, including printers, tablets, and cell phones.Moves, transports, or handles equipment weighing up to 50 lbs. using appropriate safety tools.May be exposed to varying weather conditions during travel.Domestic travel of approximately 25% is required to support engineering, quality and sales activities.