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Remote Conveyor Jobs in Carol Stream, IL (NOW HIRING)

Electrical Automation Services Inc

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PLC Engineer - Conveyors - Traveling

Chicago, IL · Remote

$85K - $110K/yr

Develop conveyor control sequences including: * Zone control * Accumulation * Merge/divert logic ... Remote I/O * Ability to read electrical schematics and troubleshoot systems using PLC logic and ...

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Remote Conveyor information

What is a remote conveyor?

Remote Conveyors are automated or semi-automated material handling systems that can be monitored and controlled from a distance, often using digital interfaces or specialized software. These systems are commonly used in warehouses, manufacturing plants, and distribution centers to efficiently move goods without the need for direct human intervention. Remote Conveyors help improve productivity, reduce labor costs, and increase workplace safety by minimizing the need for personnel to manually transport materials. Operators can oversee multiple conveyors remotely, making it easier to manage large or complex operations.

What are the key skills and qualifications needed to thrive as a remote conveyor, and why are they important?

To thrive as a Remote Conveyor (material handler/operator), you need knowledge of conveyor systems, basic mechanical aptitude, and often a high school diploma or equivalent. Familiarity with warehouse management systems, barcode scanners, and sometimes forklift certification are commonly required. Attention to detail, reliability, and strong communication skills help ensure efficient operations and safety. These skills are crucial for maintaining smooth material flow, minimizing errors, and supporting overall productivity in remote or automated environments.

What are some typical challenges faced when working as a remote conveyor operator, and how can they be managed?

As a Remote Conveyor operator, common challenges include staying alert during repetitive monitoring tasks and promptly addressing technical issues or equipment malfunctions from a distance. Effective communication with on-site maintenance teams and other remote operators is essential to keep operations running smoothly. Utilizing remote monitoring software and adhering to clear reporting protocols helps minimize downtime and ensures safety. Proactively seeking training on new technologies and troubleshooting techniques can also enhance job performance and career growth in this field.

What is the difference between Remote Conveyor vs Remote Material Handler?

AspectRemote ConveyorRemote Material Handler
CertificationsForklift certification, OSHA safety trainingForklift certification, OSHA safety training
Work EnvironmentWarehouse, distribution centers, manufacturing facilitiesWarehouse, distribution centers, manufacturing facilities
Job ResponsibilitiesOperating conveyor systems, ensuring smooth product flowLoading/unloading, moving materials, operating equipment
Industry UsageLogistics, manufacturing, distributionLogistics, manufacturing, distribution

Remote Conveyor and Remote Material Handler roles often share similar environments and certifications. However, Remote Conveyor specialists focus on operating and maintaining conveyor systems, while Remote Material Handlers handle physical materials and loading tasks. Both roles are essential in logistics and manufacturing industries, with overlapping skills but different primary responsibilities.

What are the most commonly searched types of Conveyor jobs in Carol Stream, IL?

The most popular types of Conveyor jobs in Carol Stream, IL are:

What job categories do people searching Remote Conveyor jobs in Carol Stream, IL look for?

The top searched job categories for Remote Conveyor jobs in Carol Stream, IL are:

What cities near Carol Stream, IL are hiring for Remote Conveyor jobs?

Cities near Carol Stream, IL with the most Remote Conveyor job openings:

Remote Conveyor jobs near you
Infographic showing various Remote Conveyor job openings in Carol Stream, IL as of August 2026, with employment types broken down into 89% Full Time, 8% Part Time, and 3% Contract. Highlights an 100% Remote job distribution.

PLC Engineer - Conveyors - Traveling

Chicago, IL • Remote

Electrical Automation Services Inc
See more jobs at Electrical Automation Services Incexternal

$85K - $110K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted yesterday

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Job description

Position Overview

We are seeking a hands-on Controls Engineer – Conveyor Systems to design, program, troubleshoot, and support automated conveyor and material-handling systems.

This position is ideal for an engineer or programmer with strong PLC, HMI, VFD, industrial networking, and conveyor controls experience who can take a system from design and programming through startup, commissioning, and ongoing troubleshooting.

The Controls Engineer will work closely with engineering, maintenance, operations, equipment vendors, and field installation teams to ensure conveyor systems operate safely, efficiently, and reliably.

Key Responsibilities

  • Develop, modify, and troubleshoot PLC programs for conveyor and automated material-handling systems
  • Program and configure HMI applications and operator interfaces
  • Develop conveyor control sequences including:
  • Zone control
  • Accumulation
  • Merge/divert logic
  • Sortation
  • Motor sequencing
  • Jam detection
  • Photoeye tracking
  • Line synchronization
  • Fault handling and recovery
  • Configure and troubleshoot VFDs, motor starters, sensors, photoeyes, encoders, safety devices, and field I/O
  • Perform startup and commissioning of new or modified conveyor systems
  • Troubleshoot electrical and controls-related equipment failures in the field
  • Diagnose PLC logic, communications, I/O, networking, and device-level issues
  • Integrate conveyors with production equipment, robotics, scanners, sortation systems, and other automated equipment
  • Configure and troubleshoot industrial communication networks such as EtherNet/IP
  • Develop and modify electrical controls documentation
  • Read and interpret:
  • Electrical schematics
  • Control panel drawings
  • I/O drawings
  • Network architecture drawings
  • Conveyor layouts
  • Support control panel checkout, I/O verification, FAT/SAT, startup, and system validation
  • Work with electricians and installation teams during equipment installation and commissioning
  • Provide technical support during system startup and production ramp-up
  • Identify opportunities to improve conveyor reliability, throughput, fault recovery, and equipment performance
  • Maintain backups and documentation for PLC, HMI, drive, and controls programs

Qualifications

  • 3+ years of experience in industrial controls, automation, or PLC programming
  • Hands-on experience programming and troubleshooting Allen-Bradley PLCs
  • Experience with Studio 5000 / RSLogix 5000
  • Experience programming or troubleshooting HMIs
  • Strong understanding of industrial electrical control systems
  • Experience troubleshooting:
  • VFDs
  • Motors
  • Sensors
  • Photoeyes
  • Encoders
  • Relays/contactors
  • Safety circuits
  • Remote I/O
  • Ability to read electrical schematics and troubleshoot systems using PLC logic and electrical drawings
  • Experience with industrial Ethernet and controls networks
  • Strong troubleshooting and problem-solving skills
  • Ability to independently diagnose controls problems in a live production or commissioning environment

Preferred Experience

  • Previous experience with conveyor, sortation, distribution, packaging, warehouse automation, or material-handling systems
  • Allen-Bradley GuardLogix / safety PLC experience
  • FactoryTalk View experience
  • PowerFlex VFD experience
  • Servo or motion-control experience
  • Barcode scanner or vision-system integration
  • Robotics integration experience
  • Experience with high-speed conveyor or automated distribution systems
  • Controls system design and electrical panel design experience
  • Experience commissioning large-scale automation projects

Education

Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, or a related technical field preferred.

Equivalent hands-on PLC programming and conveyor controls experience will also be considered.

Ideal Candidate

The ideal candidate is not limited to programming from a desk. This person can open PLC logic, trace an input or output, identify why a conveyor is not running, troubleshoot the electrical system, make the necessary programming changes, and successfully commission the equipment in the field.