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Reliability Engineer Jobs in Kingsport, TN (NOW HIRING)

Actalent

Controls Engineer

Kingsport, TN · On-site

$79K - $102K/yr

The Controls Engineer collaborates closely with maintenance and production teams to improve system reliability, implement automation upgrades, and support continuous improvement across the facility.

BWXT

Process Engineer

Jonesborough, TN

As a Process Engineer, you will play a key role in evaluating, improving, and supporting ... Your work will ensure material integrity, processing reliability, and product performance across a ...

BWXT

Process Engineer

Jonesborough, TN · On-site

As a Process Engineer, you will play a key role in evaluating, improving, and supporting ... Your work will ensure material integrity, processing reliability, and product performance across a ...

BWX Technologies

Process Engineer

Jonesborough, TN · On-site

$76K - $119K/yr

As a Process Engineer, you will play a key role in evaluating, improving, and supporting ... Your work will ensure material integrity, processing reliability, and product performance across a ...

BWX Technologies

Process Engineer

Jonesborough, TN · On-site

As a Process Engineer, you will play a key role in evaluating, improving, and supporting ... Your work will ensure material integrity, processing reliability, and product performance across a ...

BWXT

Process Engineer

Jonesborough, TN · On-site

As a Process Engineer, you will play a key role in evaluating, improving, and supporting ... Your work will ensure material integrity, processing reliability, and product performance across a ...

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All JobsReliability Engineer JobsReliability Engineer Jobs in Kingsport, TN

Reliability Engineer information

See Kingsport, TN salary details

$58K

$112.2K

$134.1K

How much do reliability engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for reliability engineer in Kingsport, TN is $112,198.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,500.00 and $122,700.00 per year, depending on experience, location, and employer.

What is a reliability engineer?

Reliability Engineers are professionals responsible for ensuring that systems, equipment, or processes function consistently and efficiently over time. They analyze data, identify potential points of failure, and develop maintenance strategies to improve system reliability and minimize downtime. Their work spans various industries, including manufacturing, energy, and technology, and often involves collaborating with design, operations, and maintenance teams. By implementing reliability-centered maintenance and predictive analysis, they help organizations save costs and increase safety.

What does a reliability engineer do?

As a reliability engineer, your duties are to test and evaluate the manufacturing of products and components and ensure that the procedures are efficient and do not lead to abnormally high maintenance or operational costs. Your other responsibilities are to find solutions to product reliability risks. You may manage risk in a supply chain, develop loss prevention strategies, and track the entire lifecycle of product development, from building prototypes to moving a product into full-scale production. You analyze information from department heads and recommend strategies to reduce risk and ensure that the product works reliably.

What are the key skills and qualifications needed to thrive as a reliability engineer, and why are they important?

To thrive as a Reliability Engineer, you need a solid background in engineering principles, failure analysis, and reliability modeling, typically with a degree in engineering or a related field. Familiarity with tools such as FMEA, Root Cause Analysis (RCA), reliability-centered maintenance (RCM) software, and certifications like Certified Reliability Engineer (CRE) are highly valued. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills in this role. These skills ensure systems are dependable, downtime is minimized, and organizational performance and safety are optimized.

What are some typical challenges reliability engineers face when implementing preventive maintenance strategies?

Reliability Engineers often encounter challenges such as balancing preventive maintenance schedules with production demands, ensuring buy-in from operations teams, and accurately predicting equipment failures. They must analyze large sets of historical data to identify trends and root causes, which can be complex in facilities with diverse machinery. Collaboration with maintenance, operations, and engineering teams is essential to develop effective strategies that minimize downtime while optimizing resources.

What is the difference between Reliability Engineer vs Maintenance Engineer?

AspectReliability EngineerMaintenance Engineer
CredentialsTypically requires engineering degree, certifications in reliability or asset managementOften requires engineering or technical diploma, certifications in maintenance or equipment repair
Work EnvironmentFocuses on analysis, design, and improvement of systems for reliabilityHands-on maintenance, repair, and troubleshooting of equipment
Industry UsageCommon in manufacturing, energy, aerospace, and industrial sectorsPrevalent in manufacturing, facilities, and industrial plants

Reliability Engineers focus on designing and improving systems to prevent failures, using data analysis and modeling. Maintenance Engineers perform hands-on repairs and upkeep of equipment to ensure operational continuity. While both roles aim to optimize equipment performance, Reliability Engineers work proactively on system reliability, whereas Maintenance Engineers handle reactive and scheduled maintenance tasks.

Are reliability engineers in demand?

Reliability engineers are in high demand across industries such as manufacturing, energy, and aerospace due to their role in improving system performance and reducing downtime. Employers seek professionals with skills in data analysis, failure modes, and maintenance strategies, often requiring certifications like Certified Reliability Engineer (CRE). The job outlook is positive, with steady growth expected as companies prioritize operational efficiency and risk management.

How much do reliability engineers get paid?

Reliability engineers typically earn a median annual salary ranging from $70,000 to $110,000, depending on experience, location, and industry. Senior or specialized reliability engineers with certifications and advanced skills can earn higher salaries, often exceeding $120,000 annually.
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For Reliability Engineer jobs in Kingsport, TN, the most frequently searched job titles are:

What cities near Kingsport, TN are hiring for Reliability Engineer jobs?

Cities near Kingsport, TN with the most Reliability Engineer job openings:

Reliability Engineer jobs near you
Infographic showing various Reliability Engineer job openings in Kingsport, TN as of August 2026, with employment types broken down into 100% Full Time. Highlights an 74% In-person, and 26% Remote job distribution, with an average salary of $112,198 per year, or $53.9 per hour.

Engineer, Materials and Failure Analysis

Eos Energy Enterprises

Thorn Hill, TN • On-site

Full-time

Posted 8 days ago

Key responsibilities

  • Lead root-cause failure analysis on battery modules and systems, from initial triage through corrective action

  • Design and execute teardown, inspection, and testing protocols for failed units returned from the field or flagged during production

  • Apply analytical techniques to identify failure modes and mechanisms, and develop reports to communicate findings to stakeholders

Job description

About Eos Energy Enterprises
Eos Energy Enterprises, Inc. is accelerating the shift to American energy independence with positively ingenious solutions that transform how the world stores power. Our breakthrough Znyth™ aqueous zinc battery was designed to overcome the limitations of conventional lithium-ion technology. It is safe, scalable, efficient, sustainable, manufactured in the U.S., and the core of our innovative systems that today provides utility, industrial, and commercial customers with a proven, reliable energy storage alternative for 3 to 12-hour applications. Eos was founded in 2008 and is headquartered in Edison, New Jersey. For more information about Eos (NASDAQ: EOSE), visit eose.com.
Overall Job Summary:
The Materials and Failure Analysis Engineer is responsible for the incoming materials quality program and will lead root-cause investigations into battery failures. This role sits at the intersection of materials, electrochemistry, mechanical/electrical engineering, and manufacturing quality - translating field returns, production test failures, and reliability data into actionable engineering fixes. You'll work cross-functionally with supply chain, R&D, manufacturing, quality, and field service teams to protect product performance, safety, and customer trust.
Job Responsibilities:
  • Lead root-cause failure analysis (RCFA) on battery modules and systems, from initial triage through corrective action
  • Design and execute teardown, inspection, and testing protocols for failed units returned from the field or flagged during production
  • Apply analytical techniques (electrical characterization, electrochemical testing, microscopy, spectroscopy, thermal imaging, etc.) to identify failure modes and mechanisms
  • Partner with R&D, suppliers, and manufacturing engineering to close the loop between failure findings and design or process improvements
  • Develop and maintain FMEA (Failure Mode and Effects Analysis) documentation for cell, module, and system components
  • Track failure trends across production and fielded fleets; build dashboards and reports to communicate findings to engineering and leadership
  • Support supplier quality investigations for component-level failures
  • Own incoming parts quality and inspection processes, including incoming material inspection plans, sampling strategies, and acceptance criteria for raw materials and purchased components
  • Investigate incoming inspection rejects and non-conformances, working with suppliers and sourcing teams to drive corrective and preventive actions (CAPA)
  • Contribute to safety investigations, ensuring findings are documented to meet internal and regulatory requirements
  • Author clear, well-documented failure analysis reports and present findings to cross-functional stakeholders
  • Help build out failure analysis lab capabilities, tooling, and standard operating procedures as the team scales

Education/Experience:
  • Bachelor's degree in materials science, electrical engineering, mechanical engineering, chemical engineering, or a related field
  • 5+ years of experience in failure analysis, reliability engineering, or quality engineering, ideally in batteries, electronics, or electromechanical systems
  • Hands-on experience with failure analysis techniques such as electrical/electrochemical testing, microscopy (SEM/optical), thermal analysis, or X-ray/CT imaging

Skills/Abilities:
  • Strong understanding of root-cause analysis methodologies (5-Why, Fishbone/Ishikawa, FMEA, 8D)
  • Ability to read and interpret electrical schematics, mechanical drawings, and test data
  • Experience with incoming quality inspection, including reading GD&T/mechanical drawings, using inspection equipment (calipers, micrometers, CMM, etc.), and applying AQL/sampling plans
  • Excellent written and verbal communication skills; comfortable presenting technical findings to varied audiences
  • Strong hands-on lab and hardware troubleshooting skills
  • Experience with battery systems
  • Familiarity with statistical analysis tools (Minitab, JMP, or similar) for reliability and trend analysis
  • Experience in a manufacturing environment, including working with production and quality teams to implement corrective actions
  • Knowledge of relevant safety and industry standards (UL 9540A, IEC 62619, or similar energy storage standards)
  • Experience with data analysis/scripting (Python, MATLAB, or SQL) for large field-data or production-data sets

Travel
  • Local Travel
  • Overnight/North America Travel: 10-25%

Working Conditions
  • Office Environment - Must be able to remain in a stationary position 50% of the time and occasionally move about inside the office to access file cabinets, office machinery, etc. Required to have close visual acuity to perform an activity such as: preparing and analyzing data and figures; transcribing; viewing a computer terminal; extensive reading. May be required to exert up to 25 pounds of force occasionally to lift, carry, push, pull or otherwise move objects, including the human body.
  • Factory - The worker may be subject to hazards. Includes a variety of physical conditions, such as proximity to moving mechanical parts, vibration, moving vehicles, electrical current, exposure to temperature changes or exposure to chemicals. While performing the duties of this job, the employee may be exposed to fumes, airborne particles, odors, dust, mists, and gases. The noise level in the work environment can be loud. Required to have close visual acuity to perform an activity such as: preparing and analyzing data and figures; transcribing; viewing a computer terminal; extensive reading; visual inspection involving small defects, small parts, and/or operation of machines (including inspection); using measurement devices; and/or assembly or fabrication parts at distances close to the eyes. Machinery operation requires the use of safety equipment to include but not limited to eye safety glasses, hearing protectors, work boots, and lab coats. May be required to exert up to 50 pounds of force occasionally to lift, carry, push, pull or otherwise move objects, including the human body.
  • Customer/Partner Locations - Employee may visit customer or partner locations that may be comprised of office, manufacturing floor, laboratory environments and construction sites depending on the location and reason for visit.

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