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Refinery Process Engineer Jobs in Houston, TX (NOW HIRING)

Kiewit Corporation

Lead Process Engineer - LNG

Houston, TX · Hybrid

$98K - $128K/yr

... refining, and petrochemical markets. Backed by 130 years of construction experience, our ... processes and business results. Utilizes industry and company standards to design and engineer ...

Cenovus

Process Safety Engineer

Houston, TX · On-site

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing process safety risks across multiple operating units. This role partners with operations, leadership ...

New

Stantec

Junior Process Engineer, Houston

Houston, TX

Your Opportunity We are currently looking for a Mechanical Process Engineer to work with our Oil ... refining) experience. Typical office environment working with computers at a desk for long periods ...

Stantec

Junior Process Engineer, Houston

Houston, TX · On-site

Your Opportunity We are currently looking for a Mechanical Process Engineer towork with our Oil ... refining) experience. Typical office environment working with computersat a desk for long periods ...

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Refinery Process Engineer information

See Houston, TX salary details

$68.3K

$131.2K

$222.5K

How much do refinery process engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for refinery process engineer in Houston, TX is $131,199.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,900.00 and $140,900.00 per year, depending on experience, location, and employer.

What does a refinery process engineer do?

A Refinery Process Engineer is responsible for designing, optimizing, and troubleshooting processes within an oil refinery to ensure efficiency, safety, and regulatory compliance. They analyze data, monitor equipment performance, and recommend improvements to enhance productivity and reduce costs. Additionally, they work closely with operations, maintenance, and safety teams to implement process modifications and resolve technical issues. Their role is crucial in maximizing yield, minimizing energy consumption, and ensuring environmental compliance.

What are some of the typical day-to-day responsibilities for a refinery process engineer?

As a Refinery Process Engineer, your main responsibilities typically include monitoring and optimizing production processes, troubleshooting technical issues, and ensuring compliance with safety and environmental regulations. You may also be involved in analyzing process data, implementing improvements, and coordinating with operations, maintenance, and other engineering teams to maintain efficient plant performance. Your day could involve both desk work—such as process modeling and reporting—and fieldwork in the refinery, observing equipment and working closely with plant personnel. This blend of tasks helps ensure the refinery operates safely, efficiently, and at peak capacity.

What are the key skills and qualifications needed to thrive as a refinery process engineer, and why are they important?

To excel as a Refinery Process Engineer, a strong background in chemical engineering, process optimization, and safety protocols is essential, typically supported by a relevant engineering degree. Proficiency with process simulation software (such as Aspen HYSYS or CHEMCAD), knowledge of distributed control systems (DCS), and familiarity with industry certifications like Six Sigma or Professional Engineer (PE) licensure are highly valued. Problem-solving abilities, strong communication, and teamwork skills help professionals navigate dynamic refinery environments and coordinate with cross-functional teams. These competencies are crucial for ensuring efficient, safe, and compliant operations within complex refinery processes.

What are popular job titles related to Refinery Process Engineer jobs in Houston, TX? For Refinery Process Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Refinery Process Engineer jobs in Houston, TX look for? The top searched job categories for Refinery Process Engineer jobs in Houston, TX are:
What cities near Houston, TX are hiring for Refinery Process Engineer jobs? Cities near Houston, TX with the most Refinery Process Engineer job openings:
Refinery Process Engineer jobs near you
Infographic showing various Refinery Process Engineer job openings in Houston, TX as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $131,199 per year, or $63.1 per hour.

Process Engineer - Thermal Spray

Kymera International

Houston, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 18 days ago

Job description

Job Type
Full-time
Description
Job Title: Process Engineer (Thermal Spray)
Classification: Full-time, Salaried Exempt
Reports To: General Manager
Location: Kymera - CASL Houston and Thermal Spray Solutions Locations (Travel Required)
ABOUT THE COMPANY:
Kymera International is a leading global producer of specialty metal powders, pastes, and granules, catering to industries such as aerospace, defense, automotive, and electronics. Our mission is to drive innovation while adhering to the highest standards of sustainability, operational excellence, and ethical business practices. We are committed to continuous improvement and regulatory compliance on a global scale.
Job Overview:
The Thermal Spray Process Engineer plays a critical dual role in managing and optimizing technical operations for shipboard and shop projects, from initial proposals through project closeout. This position combines process engineering expertise-particularly in thermal spray technologies-with project engineering responsibilities, including design layout, estimating, and execution oversight. The engineer ensures that projects are accurately scoped, technically sound, and delivered on time, within budget, and in compliance with quality, safety, and customer specifications.
Duties and Responsibilities:
  • Collaborate with Sales and Marketing to review project proposals and scopes as outlined in
  • Requests for Proposal (RFQ).
  • Develop detailed project layouts, schedules, and workflows for efficient execution.
  • Read and interpret blueprints and technical drawings; utilize CAD software for tooling and project overlays.
  • Develop Process Control Plans (PCPs) including documentation and drawings, creating a catalog aligned with product lines.
  • Create user and training manuals based on PCPs to support workforce knowledge and project execution.
  • Implement new product introductions, including tooling design and robotic programming where applicable.
  • Lead software integrations related to process control, estimating, budgeting, and inspection.
  • Support estimating efforts, ensuring accurate calculation of hours, materials, tools, equipment, personnel, and subcontractor requirements.
  • Evaluate customer requirements and technical drawings to develop precise quotes and job estimates.
  • Design, refine, and document thermal spray (HVOF, plasma, arc spray, grit blast), machining, and auxiliary processes to improve quality, efficiency, and consistency.
  • Serve as the technical subject matter expert for all thermal spray systems and associated equipment.
  • Conduct root cause analyses and implement corrective actions to optimize production workflows and coating quality.
  • Manage vendor relationships for process equipment, raw materials, and upgrades.
  • Troubleshoot and lead upgrades to equipment and systems to enhance reliability and capability.
  • Maintain detailed technical documentation, process instructions, and job travelers.
  • Train and mentor operators and technicians on process execution, troubleshooting, and safety
  • compliance.
  • Ensure technical training and compliance to meet business objectives.
  • Drive enhancements in quality, health, and safety (EH&S) standards.
  • Develop team performance metrics and support cross-departmental process controls.
  • Adapt to changing business priorities and undertake other duties as assigned.
  • This role may have supervisory responsibilities in the future.

Benefits Summary:
At Kymera International - we provide a competitive benefits package to support your health, well-being, and financial security, including:
  • Generous Time Off: 11 annual company-paid holidays and flexible PTO.
  • Healthcare Savings: Flexible Spending Accounts (FSA), Health Savings Accounts (HSA), and comprehensive dental and vision coverage.
  • Retirement Support: 401(k) plan with a competitive company match.
  • Insurance Coverage: Company-paid short-term disability and life insurance, with additional voluntary options like critical illness, hospital care, and long-term disability coverage.
  • Competitive pay.
  • Team Benefits: A supportive team culture and resources to help you thrive.

We are dedicated to helping you live your best life, both professionally and personally. Benefits are reviewed annually.
Requirements
Required Skills and Abilities:
  • 5+ years of technical planning, process, and project engineering experience.
  • Strong knowledge of thermal spray technologies, process parameters, and equipment setup.
  • Proficiency with CAD software and Microsoft Office Suite.
  • Ability to manage multiple priorities in a fast-paced, deadline-driven environment.
  • Exceptional analytical and problem-solving skills with a continuous improvement mindset.
  • Excellent written and verbal communication skills for collaboration with teams and customers.
  • Ability to thrive in a dynamic, flexible work environment where roles may blend across functions.
  • Experience with estimating, project scheduling, and resource allocation.
  • Must be a "US Person" under ITAR requirements and able to pass all necessary background checks and security clearances, including DBIDS credentialing.
  • Possess and maintain a valid driver's license with a satisfactory driving record, to operate a rental or company vehicle.
  • Ability to travel to domestic and international up to 50%.

Required Experience and Education:
  • Bachelor's or Associate degree in Mechanical Engineering, Manufacturing Engineering, or related field, or equivalent experience.
  • Minimum 5 years' experience in manufacturing, machining, thermal spray process engineering, or project engineering roles.
  • Experience in job shop or service-oriented, high-mix/low-volume production preferred.

Physical Requirements:
  • Ability to stand, walk, and perform repetitive manual tasks for extended periods.
  • Strength to lift, carry, push, or pull up to 50 pounds unassisted.
  • Capability to perform physical tasks such as bending, kneeling, crouching, and reaching.
  • Coordination and manual dexterity to safely operate machinery, tools, and equipment while maintaining focus on ergonomics and safety.
  • Ability to work safely in environments with potential exposure to dust, fumes, and noise.
  • Ability to wear and work comfortably in required personal protective equipment (PPE) including but not limited to steel-toe boots, for prolonged periods.

When requested by employees, and when possible, reasonable accommodations may be provided to help individuals with disabilities perform their essential job functions. Kymera is an Equal Opportunity Employer, encouraging diversity in the workplace. EOE: race/color/religion/sex/sexual orientation/gender identity/national origin/disability.

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