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Propulsion System Engineer Jobs in Texas (NOW HIRING)

Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline. * 7-10+ years of experience in propulsion system development, integration, test, or flight ...

... engineers and technicians responsible for designing, building, and operating propulsion test stands and facilities supporting engine, fuel, oil, bleed air, and TVC systems. This role requires strong ...

... engineers and technicians responsible for designing, building, and operating propulsion test stands and facilities supporting engine, fuel, oil, bleed air, and TVC systems. This role requires strong ...

... engineers and technicians responsible for designing, building, and operating propulsion test stands and facilities supporting engine, fuel, oil, bleed air, and TVC systems. This role requires strong ...

Sr. Propulsion Engineer

Houston, TX · On-site

$99K - $137K/yr

Systems engineering experience focusing on generating engine balances, engine sizing and ... Knowledge of standard aerospace materials used in designs of propulsion systems for high mechanical ...

Sr. Propulsion Engineer

Houston, TX

$99K - $137K/yr

Systems engineering experience focusing on generating engine balances, engine sizing and ... Knowledge of standard aerospace materials used in designs of propulsion systems for high mechanical ...

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Propulsion System Engineer information

What are the key skills and qualifications needed to thrive as a Propulsion System Engineer, and why are they important?

To thrive as a Propulsion System Engineer, you need a solid background in mechanical or aerospace engineering, with strong analytical and problem-solving skills supported by a relevant degree. Familiarity with CAD software, simulation tools like ANSYS or MATLAB, and knowledge of propulsion system regulations or certifications (such as those from SAE or FAA) are typically required. Strong teamwork, communication, and project management abilities set outstanding engineers apart in collaborative and high-stakes environments. These skills ensure the safe, efficient, and innovative design and operation of propulsion systems in complex aerospace projects.

What are some common challenges faced by Propulsion System Engineers, and how can they be addressed?

Propulsion System Engineers often encounter challenges related to integrating complex mechanical, electrical, and software components while ensuring safety, reliability, and efficiency. These challenges can be addressed by collaborating closely with cross-functional teams, conducting rigorous simulation and testing, and staying current with industry standards and technological advancements. Clear communication and adaptability are key, as project requirements and technologies may evolve rapidly. Additionally, effective troubleshooting and problem-solving skills are essential for addressing unexpected issues during development and testing phases.

What is the difference between Propulsion System Engineer vs Mechanical Engineer?

AspectPropulsion System EngineerMechanical Engineer
Required CredentialsBachelor's or Master's in Aerospace, Mechanical, or Propulsion EngineeringBachelor's or Master's in Mechanical Engineering or related field
Work EnvironmentDesign, develop, and test propulsion systems for aerospace or automotive industriesDesign, analyze, and manufacture mechanical systems across various industries
Industry UsagePrimarily aerospace, defense, and space sectorsBroadly used in automotive, manufacturing, energy, and aerospace sectors

The Propulsion System Engineer specializes in designing and testing propulsion components, often within aerospace and defense industries, requiring specific knowledge of propulsion systems. Mechanical Engineers have a broader focus on mechanical systems across multiple industries. While both roles require strong engineering fundamentals, Propulsion System Engineers focus more on propulsion-specific design and testing, whereas Mechanical Engineers work on a wider range of mechanical systems.

What are Propulsion System Engineers?

Propulsion System Engineers are professionals who design, develop, test, and maintain systems that propel vehicles, such as rockets, airplanes, or spacecraft. They work with various types of engines, including jet, rocket, and other advanced propulsion technologies, to ensure efficient and safe performance. Their responsibilities often include analyzing system requirements, troubleshooting issues, and collaborating with multidisciplinary teams to optimize propulsion systems for specific missions or vehicles. They play a crucial role in the aerospace, automotive, and defense industries.
What cities in Texas are hiring for Propulsion System Engineer jobs? Cities in Texas with the most Propulsion System Engineer job openings:
Test Engineer, Propulsion

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Re-posted 25 days ago


Firefly Aerospace rating

8.4

Company rating: 8.4 out of 10

Based on 9 frontline employees who took The Breakroom Quiz

23rd of 61 rated aerospace companies


Job description

ABOUT FIREFLY AEROSPACE

Firefly Aerospace is a space and defense technology company on a mission to reliably and repeatedly launch, land, and operate space systems from Earth to the Moon and beyond. As the partner of choice for critical space missions, Firefly is the first commercial company to launch a satellite to orbit with 24-hour notice and the first company to achieve a successful Moon landing. Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space.

SUMMARY

We are seeking an experienced Propulsion Test Engineer to join our test operations team at our manufacturing and test facility in Briggs, TX. This role is for a hands-on test professional with proven expertise in liquid propulsion testing who can lead complex test campaigns and drive operational excellence in our hypergolic test programs.

As a Test Engineer, you will take ownership of test operations for the Spectre propulsion engine and other liquid propulsion systems supporting the Blue Ghost lunar lander program. You will leverage your experience with liquid rocket propulsion to plan and execute critical hotfire testing, lead anomaly resolution efforts, and mentor junior test personnel. Your expertise will directly impact mission success as we prepare our systems for lunar missions.

Testing Spectre will have a direct impact on the success of future lunar missions and will ultimately drive changes to the landscape of our space industry. Specter is an engine built on site, tested on site, and operated by you to be ready to fly to the lunar surface and beyond.

RESPONSIBILITIES

Test Operations & Execution

  • Lead the integration, instrumentation, and execution of hotfire tests for the Spectre propulsion engine and related liquid propulsion systems
  • Develop comprehensive test plans, procedures, and operational sequences for complex propulsion system testing
  • Serve as test conductor for critical test operations, managing console operations, data acquisition systems, and test team communications
  • Perform and oversee hands-on setup, checkout, and operation of ground support equipment including propellant transfer systems, pressurization systems, and safety systems
  • Execute propellant loading, engine conditioning, ignition sequences, and safing operations in accordance with approved procedures

Technical Leadership & Analysis

  • Analyze test data in real-time and post-test to verify system performance, identify anomalies, and validate test objectives using tools such as Python, LabView, or similar
  • Lead anomaly investigations, root cause analysis, and implementation of corrective actions
  • Collaborate with propulsion design engineers, systems engineers, and technicians to resolve technical issues and optimize test operations
  • Support design reviews and provide test operations input to hardware and facility design efforts
  • Develop and improve test infrastructure, instrumentation strategies, and operational capabilities

Safety & Documentation

  • Ensure all test operations comply with safety protocols, hazard controls, and regulatory requirements for hypergolic propellant operations
  • Participate in hazard analyses, safety reviews, and operational readiness reviews
  • Maintain accurate test documentation, configuration control, and test records
  • Support development and review of facility procedures, work instructions, and safety documentation

Program Support

  • Work directly with stakeholders of the Blue Ghost Lunar Lander program and other Firefly propulsion development efforts
  • Support test schedule development and resource planning for propulsion test campaigns
  • Provide technical mentorship and training to junior test engineers and technicians

QUALIFICATIONS

Required

  • BS in Mechanical Engineering, Aerospace Engineering, Chemical Engineering, or related discipline
  • Minimum 3 plus years of hands-on experience with liquid rocket propulsion test operations, including test planning, execution, and data analysis
  • Demonstrated experience leading or conducting liquid propulsion hotfire tests (engine, thruster, or integrated vehicle)
  • Strong understanding of liquid propulsion systems including propellant feed systems, pressurization systems, ignition systems, and propellant chemistry
  • Proficiency with fluid systems including valves, regulators, pressure vessels, propellant transfer systems, and leak detection methods
  • Experience with data acquisition systems, instrumentation (pressure, temperature, flow, thrust), and sensor calibration
  • Ability to read and interpret P&IDs, control schematics, and engineering drawings for complex fluid systems
  • Demonstrated experience with test data analysis and reporting
  • Strong problem-solving skills and ability to troubleshoot complex systems under pressure
  • Excellent written and verbal communication skills

Firefly offers outstanding benefits for our employees, including generous health, dental and vision plans with low plan deductibles, parental leave, educational reimbursement, short term disability, and flexible PTO options.

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Firefly Aerospace, Inc. is an Equal Opportunity Employer; employment with Firefly is governed based on merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.


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