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Product Development Extrusion Scientist Jobs (NOW HIRING)

Archer Daniels Midland

Manage R&D projects from concept through commercialization, ensuring timelines and technical ... Conduct detailed product characterization (texture, rheology, structure-function relationships)

The Chemours Company

Associate Scientist

Newark, DE

The Chemours Titanium Technologies Product Development Organization located at the Chemours Discovery Hub in Newark, DE has an Associate Scientist position available for an extrusion scientist ...

The Chemours Company

Associate Scientist

Newark, DE · On-site

The Chemours Titanium Technologies Product Development Organization located at the Chemours Discovery Hub in Newark, DE has an Associate Scientist position available for an extrusion scientist ...

ADM

Extrusion Scientist - Decatur, IL

Decatur, IL · On-site

$60K - $92K/yr

... product characterization (texture, rheology, structure-function relationships)Ensure full ... (R&D, Operations, Commercial)Apply statistical tools (DOE, regression analysis, multivariate ...

Abbott

Senior Extrusion Tech - 2nd shift

Plymouth, MN

$19 - $24/hr

... scientists. The Opportunity We are seeking a skilled Senior Extrusion Technician to support our ... production, process development, and equipment performance: Process & Production Support

Abbott

Senior Extrusion Tech - 2nd shift

Plymouth, MN · On-site

$19 - $24/hr

... scientists. The Opportunity We are seeking a skilled Senior Extrusion Technician to support our ... production, process development, and equipment performance: Process & Production Support

Unilever

Role Overview We are seeking a highly motivated Product Development Scientist to join our R&D team in Valhalla, NY in a unique dual-impact role that combines Technical Brand Stewardship for LATAM ...

Unilever

Product Development Scientist

Manhattan, NY · On-site

Role Overview We are seeking a highly motivated Product Development Scientist to join our R&D team in Valhalla, NY in a unique dual-impact role that combines Technical Brand Stewardship for LATAM ...

Unilever

Product Development Scientist

Hoboken, NJ · On-site

Role Overview We are seeking a highly motivated Product Development Scientist to join our R&D team in Valhalla, NY in a unique dual-impact role that combines Technical Brand Stewardship for LATAM ...

Ocean Spray

Product Development Scientist

Lakeville, MA · On-site

$59K - $74K/yr

The Product Development Scientist will develop new and innovative products to meet consumer demands and business objectives. You will collaborate with cross-functional teams to conceptualize ...

PepsiCo

Product Dev Scientist

Valhalla, NY

$80K - $135K/yr

We are seeking a highly motivated Product Development Scientist to join our R&D team in Valhalla, in a unique dual-impact role that combines Technical Brand Stewardship for LATAM markets with ...

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Product Development Extrusion Scientist information

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$46K

$82.7K

$120.5K

How much do product development extrusion scientist jobs pay per year?

As of Sep 13, 2026, the average yearly pay for product development extrusion scientist in the United States is $82,657.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,000.00 and $94,500.00 per year, depending on experience, location, and employer.

What is a product development extrusion scientist?

A Product Development Extrusion Scientist is a professional who specializes in creating and improving products using extrusion technology, which involves shaping materials (often plastics, food, or polymers) by forcing them through a shaped die. They work in industries such as food processing, plastics, and pharmaceuticals to develop new products, optimize manufacturing processes, and ensure product quality. Their role typically includes conducting experiments, analyzing results, and collaborating with other scientists and engineers to bring innovative products to market.

What are the key skills and qualifications needed to thrive as a product development extrusion scientist?

To thrive as a Product Development Extrusion Scientist, you need a solid background in polymer science, materials engineering, and extrusion process design, often supported by a relevant degree such as chemical engineering or materials science. Familiarity with extrusion machinery, analytical testing equipment, and software for process simulation or data analysis is typically required. Strong problem-solving skills, attention to detail, and effective cross-functional communication set top performers apart in this role. These skills are crucial for developing innovative products, optimizing manufacturing processes, and ensuring quality and efficiency in production environments.

How does a product development extrusion scientist typically collaborate with cross-functional teams during new product launches?

A Product Development Extrusion Scientist works closely with cross-functional teams such as R&D, quality assurance, engineering, and marketing throughout the product development process. They provide technical expertise on extrusion processes, help scale up prototypes, and ensure that product formulations meet both performance and regulatory standards. Effective communication and project management skills are essential, as the role often involves coordinating trial runs, troubleshooting production issues, and gathering feedback from various stakeholders to refine the final product before launch.

What is the difference between Product Development Extrusion Scientist vs Polymer Chemist?

AspectProduct Development Extrusion ScientistPolymer Chemist
CredentialsBachelor's or Master's in Polymer Science, Chemical EngineeringBachelor's or Master's in Chemistry, Polymer Science
Work EnvironmentManufacturing facilities, R&D labs, production linesResearch labs, academic institutions, industry R&D
Industry UsagePlastic and polymer manufacturing companiesChemical companies, research institutions, academia
Common Search IntentProduct development, extrusion processes, material formulationPolymer properties, chemical synthesis, material analysis

The main difference is that a Product Development Extrusion Scientist focuses on developing and optimizing extrusion processes for polymers in manufacturing settings, while a Polymer Chemist specializes in the chemical composition and properties of polymers, often working in research or lab environments. Both roles require a strong background in polymer science but serve different stages of product development and research.

What are popular job titles related to Product Development Extrusion Scientist jobs?

For Product Development Extrusion Scientist jobs, the most frequently searched job titles are:

Infographic showing various Product Development Extrusion Scientist job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 1% As Needed, 81% Full Time, 15% Part Time, and 2% Contract. Highlights an 85% Physical, 3% Hybrid, and 12% Remote job distribution, with an average salary of $82,657 per year, or $39.7 per hour.

Extrusion Scientist - Decatur, IL

On-site

Archer Daniels Midland
Manufacturing • 1 - 5K employees
Learn more about Archer Daniels Midlandexternal

Full-time

Re-posted 20 days ago

Key responsibilities

  • Independently design, execute, and lead pilot-scale extrusion trials and experiments

  • Manage R&D projects from concept through commercialization, ensuring timelines and technical deliverables are met

  • Provide troubleshooting process and scale-up support for manufacturing operations

ADM rating

7.9

Company rating: 7.9 out of 10

Based on 186 frontline employees who took The Breakroom Quiz

Job description

Extrusion Scientist - Decatur, IL
Position Summary
Extrusion Scientist II role is an independent technical contributor responsible for leading innovation in extrusion-based food systems, with a focus on plant-based proteins and ingredient functionality. This role owns projects from concept through commercialization, applying advanced food science and process engineering expertise to deliver scalable, high-quality solutions.
Key Responsibilities
  • Independently design, execute, and lead pilot-scale extrusion trials and experiments
  • Manage R&D projects from concept through commercialization, ensuring timelines and technical deliverables are met
  • Apply advanced understanding of ingredient functionality, formulation, and extrusion processing
  • Analyze complex datasets and translate results into actionable insights and recommendations
  • Provide troubleshooting process and scale-up support for manufacturing operations
  • Conduct detailed product characterization (texture, rheology, structure-function relationships)
  • Ensure full compliance with food safety, quality, and regulatory standards
  • Lead technical communication with cross-functional teams (R&D, Operations, Commercial)
  • Apply statistical tools (DOE, regression analysis, multivariate analysis) to design experiments, optimize processes and ensure robust, data-driven decision making
  • Mentor junior scientists and contribute to capability development
  • Support capital projects and continuous improvement of pilot extrusion capabilities
  • Champion safety culture and ensure adherence to lab and plant safety protocols
Qualifications
  • Bachelor's degree with 3-5+ years of experience OR master's degree in food science, Chemical Engineering, Food Engineering, or related field
  • Proven experience with pilot or commercial extrusion systems (single and twin screw)
  • Demonstrated expertise in protein texturization, plant-based systems, or complex food matrices
  • Strong problem-solving, experimental design, and data analysis skills
  • Ability to independently manage projects and influence cross-functional stakeholders
Core Competencies
Technical & Engineering
  • Advanced extrusion processing, scale-up, and troubleshooting
  • Experimental design, statistical analysis, and process optimization
  • Strong understanding of thermomechanical processing and rheology
  • Statistical analysis and experimental design (DOE, ANOVA, regression modeling)
  • Ability to interpret complex multivariate datasets and process variability
Food Science (Critical Competency)
  • Deep knowledge of ingredient functionality (proteins, starches, fibers, lipids)
  • Structure-function relationships in extruded food systems (texture, water binding, stability)
  • Food formulation design for plant-based and protein-rich products
  • Impact of processing conditions on sensory, nutritional, and functional attributes
  • Food safety expertise (HACCP, GMP, allergen control, hygienic design)
Professional Skills
  • Project ownership and project execution excellence
  • Cross-functional leadership and stakeholder influence
  • Clear technical communication and documentation
  • Mentorship and knowledge sharing
Excited about this role but don't think you meet every requirement listed? We encourage you to apply anyway. You may be just the right candidate for this role or another one of our openings.
ADM requires the successful completion of a background check. 
REF:110390BR

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