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Process Modeling Engineer Jobs in Charlotte, NC (NOW HIRING)

About This Role As a Thermal Systems Modeling Engineer at Carrier, you will be a key member of our ... Experience with product development processes, from concept design to production release preferred

Formula 1 Power Unit Plant Modeling Engineer Concord, NC, USA Posted Monday, April 6, 2026 at 4:00 ... Experience with MATLAB/Python for model automation, post-processing, and data analysis.

Sr Wastewater Process Engineer

Charlotte, NC ยท On-site

$102K - $132K/yr

Prepares process models and carries out complex engineering calculations following standard methods and principles Client Focus: * Responsible for assisting with identification of key client ...

Utilize statistical data analysis, process modeling, and sub/full-scale trials to support ... S., or PHD in Metallurgical Engineering or Materials Science & Engineering or related field

Utilize statistical data analysis, process modeling, and sub/full-scale trials to support ... S., or PHD in Metallurgical Engineering or Materials Science & Engineering or related field

Utilize statistical data analysis, process modeling, and sub/full-scale trials to support ... S., or PHD in Metallurgical Engineering or Materials Science & Engineering or related field

Senior Process Engineer (Metallurgy)

Monroe, NC ยท On-site

$96K - $124K/yr

As a Technology Engineer, you will be instrumental in managing technical and quality aspects of ... Utilize statistical data analysis, process modeling, and sub/full-scale trials to support ...

Senior Process Engineer (Metallurgy)

Monroe, NC ยท On-site

$96K - $124K/yr

As a Technology Engineer, you will be instrumental in managing technical and quality aspects of ... Utilize statistical data analysis, process modeling, and sub/full-scale trials to support ...

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Process Modeling Engineer information

See Charlotte, NC salary details

$48.3K

$89.9K

$139.2K

How much do process modeling engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for process modeling engineer in Charlotte, NC is $89,875.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,800.00 and $100,600.00 per year, depending on experience, location, and employer.

What does a process modeling engineer do?

A Process Modeling Engineer is responsible for designing, analyzing, and optimizing processes within industries such as manufacturing, chemical production, or energy. They use mathematical models and simulation software to predict how processes will perform under various conditions. By creating digital models, they help improve efficiency, reduce costs, and ensure safety and quality standards are met. Their work often involves collaborating with other engineers and stakeholders to implement improvements based on data-driven insights.

What are the key skills and qualifications needed to thrive as a process modeling engineer?

To thrive as a Process Modeling Engineer, you need a strong background in chemical or process engineering, analytical problem-solving skills, and typically a relevant engineering degree. Familiarity with process simulation software such as Aspen Plus, HYSYS, or MATLAB, and understanding of industry standards are crucial for effective modeling and analysis. Strong communication, teamwork, and project management skills help you collaborate with cross-functional teams and convey complex technical information. These skills ensure accurate process optimization, efficient project execution, and drive operational improvements in manufacturing or industrial environments.

What are some typical challenges faced by process modeling engineers when collaborating with cross-functional teams?

Process Modeling Engineers often work closely with teams from operations, R&D, and IT to develop and refine models that optimize manufacturing or chemical processes. A common challenge is translating complex technical data into actionable insights that are easily understood by non-engineering stakeholders. Effective communication and adaptability are key, as project requirements can evolve rapidly and may require balancing competing priorities. Building strong relationships and maintaining open channels for feedback help ensure that process models align with both technical standards and business goals.

What is the difference between Process Modeling Engineer vs Process Improvement Specialist?

AspectProcess Modeling EngineerProcess Improvement Specialist
Required CredentialsBachelor's in Engineering, Industrial Engineering, or related field; proficiency in process modeling softwareBachelor's in Engineering, Business, or related field; certifications like Six Sigma often preferred
Work EnvironmentEngineering teams, manufacturing plants, or R&D labsOperational teams, manufacturing facilities, or corporate offices
Employer & Industry UsageManufacturing, aerospace, automotive, and industrial sectorsManufacturing, healthcare, logistics, and service industries

The Process Modeling Engineer focuses on creating detailed process models using specialized software to optimize workflows. In contrast, the Process Improvement Specialist concentrates on analyzing existing processes and implementing improvements, often utilizing methodologies like Six Sigma. Both roles require similar educational backgrounds but differ in their primary focus and tools used.

What cities near Charlotte, NC are hiring for Process Modeling Engineer jobs?

Cities near Charlotte, NC with the most Process Modeling Engineer job openings:

Infographic showing various Process Modeling Engineer job openings in Charlotte, NC as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $89,875 per year, or $43.2 per hour.

Modeling Engineer (Finite Element Analysis)

Monroe, NC โ€ข On-site

Full-time

Re-posted 3 days ago


Job description

Proven to Perform.
From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.

We are currently looking to hire a Modeling Engineer - FEA to support ATI's Technical Research and Development Teams. As a Modeling Engineer you will contribute to and expand ATI Specialty Material's capabilities in computational materials science by developing and utilizing process models to address issues relating to the manufacture of specialty alloys and make predictions of relevant properties at various stages through the manufacturing process. This is an onsite position based at our Monroe, NC facility.

A successful Modeling Engineer is also a thought-leader, and problem solver who enthusiastically tackle challenges and achieves results while dealing with ambiguity and change that accompanies working in a research environment. To add to your knowledge, you will also need to periodically visit relevant manufacturing facilities in order to gain insight into the issues to be addressed.

Responsibilities

  • Utilize process simulation to support manufacturing process improvements that result in better product quality and lower manufacturing costs.
  • Conduct testing and characterization in order to generate data necessary for model development, validation.
  • Communicate results to management, colleagues, and customers in the form of written reports and oral presentations.
  • Propose, defend and execute project concepts for new products, cost savings, quality improvement, and process innovation. Collaborate with technology and research colleagues across ATI.
  • Maintain industry expertise and current knowledge of developments in process modeling by experimentation, attending meetings and conferences conducted by trade associations, by reviewing trade and technical literature and by periodic visit to customer, supplier, and other ATI manufacturing locations.

Basic Qualifications

  • M.S. or Ph.D. degree in Mechanical/Materials Science Engineering with experience in one of the following areas: metallurgical process modeling, integrated computational materials engineering, finite element analysis, computational fluid dynamics and/or numerical methods to solve engineering problems.
  • At least 2 years of relevant modeling work experience.
  • Experience in modeling fluid flow and or solidification of metals (or) Experience in modeling forging of metals, grain size prediction.
  • Experience in one or more relevant commercial FEA programs.

Preferred Qualifications (in addition to Basic Qualifications)

  • 3+ years of experience with one or more of the following: Ni-base superalloys, titanium alloys, specialty steels, or metal powders.
  • Experienced in DEFORM software suite.
  • Experienced in C++/FORTRAN/Python programming. Experience in developing User subroutines experience a big plus.
  • Experienced in using Machine learning for solving materials science problems.
  • Experience in thermodynamic packages.
We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above or below the earth -- ATI is proven to perform.


*It is ATI's policy to not provide immigration sponsorship for any of the company's positions.
ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, veteran status, disability status, or any other status protected be federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.