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Process Engineer Jobs in Lenexa, KS (NOW HIRING)

The Process Engineer is an embedded business consultant with a builder's toolkit: a systems thinker who spends their days inside a Business Process Owner's operation, finds where the process fights ...

Lead process engineering design of chemical facilities, including: LNG, Carbon Capture, Hydrogen, Fertilizers (Ammonia, Urea, etc.), Gasification, Fermentation, Sulfur Recovery, Gas Treatment ...

We are seeking a skilled and motivated Process Utilities Engineer II to join our dynamic team. This intermediate-level role focuses on the design and implementation of process utility equipment ...

We are seeking a skilled and motivated Process Utilities Engineer II to join our dynamic team. This intermediate-level role focuses on the design and implementation of process utility equipment ...

Showing results 41-60

Process Engineer information

See Lenexa, KS salary details

$46.5K

$86.4K

$133.8K

How much do process engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for process engineer in Lenexa, KS is $86,378.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,900.00 and $96,700.00 per year, depending on experience, location, and employer.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What jobs can a process engineer do?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They work in industries such as chemical, pharmaceutical, food, and automotive, often using tools like process simulation software and requiring knowledge of quality standards and safety regulations.

What are the most commonly searched types of Process Engineer jobs in Lenexa, KS?

The most popular types of Process Engineer jobs in Lenexa, KS are:

What are popular job titles related to Process Engineer jobs in Lenexa, KS?

For Process Engineer jobs in Lenexa, KS, the most frequently searched job titles are:

What job categories do people searching Process Engineer jobs in Lenexa, KS look for?

The top searched job categories for Process Engineer jobs in Lenexa, KS are:

What cities near Lenexa, KS are hiring for Process Engineer jobs?

Cities near Lenexa, KS with the most Process Engineer job openings:

Infographic showing various Process Engineer job openings in Lenexa, KS as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 18% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $86,378 per year, or $41.5 per hour.

Process Innovation Consultant

Overland Park, KS • On-site

Examinetics Inc
Fitness and Sports Centers • 201 - 500 employees

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 19 days ago


Key responsibilities

  • Work inside the BPO's operation to learn and analyze the end-to-end process.

  • Map current processes, quantify cycle times, error rates, and manual effort, and identify areas for improvement.

  • Design and build prototypes of future-state process flows using AI-assisted development tools, test against real scenarios, and refine based on feedback.


Job description

Examinetics is hiring a Process Innovation Consultant to join our growing team! The Process Engineer is an embedded business consultant with a builder's toolkit: a systems thinker who spends their days inside a Business Process Owner's operation, finds where the process fights the people running it, and proves out fixes — fast — by building working prototypes with AI-assisted development. The role exists to advance the BPO's operation while the BPO runs it: the BPO owns the process, the system, and the results; the Process Engineer is their partner who turns 'what if we…' into something clickable within days.

The work is hands-on and iterative; not theoretical or academic. The Process Engineer observes real work, maps and measures the current process, designs improved flows together with the BPO, builds prototypes against real scenarios and data, demonstrates early and often, and refines until the BPO confirms the solution fits how the work actually happens. Success is measured in the BPO's outcomes: cycle time down, errors down, manual steps eliminated, and a steady rhythm of improvements reaching production.


When you join our team, you will help our clients keep their employees healthy and safe. Come join our rapidly growing company and work with the best! 


Why you will love working at Examinetics

  • Competitive Salary
  • Medical, Vision, and Dental Insurance
  • 401K Employer matching
  • 3 weeks Paid Time Off
  • Annual Company Bonus

Primary Responsibilities:

  • Work inside the BPO's operation to learn the process end to end — the work as performed, the exceptions, the workarounds, and where the day actually goes.
  • Map current-state processes and quantify them: cycle times, volumes, error rates, touch points, and manual effort.
  • Identify friction, waste, and failure points; distinguish what should be redesigned, what should be automated, and what should be left alone.
  • Design future-state process flows together with the BPO, grounded in what the analysis showed.
  • Translate agreed process flows into working prototypes using AI-assisted development tools — screens, logic, and data flows real enough to put in front of the people who will use them.
  • Test prototypes against real scenarios and representative data, not idealized cases.
  • Demonstrate early and often; gather BPO and team feedback in daily or every-other-day cycles; refine until the BPO confirms fit and function.
  • Treat prototypes as disposable proofs of a business outcome: optimize for speed to learning, not engineering polish — the production build belongs to others.
  • Know the limits of a prototype: prove the concept, expose the risks, and be explicit about what remains before a solution is production-worthy.
  • Package validated prototypes for production build-out: the process logic, business rules, edge cases, and acceptance criteria a production team needs.
  • Answer questions and preserve design intent while the solution is hardened for security, standards, and compatibility, and stay engaged through go-live.
  • Establish the baseline before each change and measure the result after it — the Process Engineer's scoreboard is the BPO's numbers.
  • Document the processes, decisions, and designs produced by the pairing so the knowledge outlives it.
  • Build the BPO's and their team's fluency with what the new tools can do, so improvement continues between prototypes.
  • The Process Engineer builds prototypes, not production systems: nothing the Process Engineer builds ships directly to production. Production hardening and release run through the Software Factory, including a go-live approval.
  • The BPO owns the system, its implementation, and its results; the Process Engineer's success is measured through those outcomes.


Job Requirements:

Education and/ or Experience & Skills/ Abilities:

  • Bachelor's degree in Business Administration, Industrial Engineering, Information Systems, or a related field, or equivalent practical experience.
  • Management consulting or business-process consulting experience– required:
    (Big 4 or comparable) stronglypreferred
  • Demonstrated structured problem-solving, client-facing rigor, and comfort owning an ambiguous engagement end to end.
  • Demonstrated business-process analysis and systems-thinking capability.
  • Power-user instincts: a track record of automating one's own work — complex spreadsheet models, macros and Visual Basic, low-code tools — without a software-engineering background.
  • Business-outcome orientation: measures success in the operation's numbers, not in the elegance of the artifact.
  • Consultative communication skills; comfortable earning trust with operators and leaders alike.
  • Comfort with ambiguity, rapid iteration, and discarding prototypes that have served their purpose.
  • Notably not required — and not the target profile: a traditional software-engineering background, or prior knowledge of the incumbent systems. This role rewards speed to insight over engineering craft.
  • Additionally, candidates must exhibit self-motivation and flexibility, strong problem solving skills, and commitment to continuous improvement.


About Examinetics

Examinetics is the nation’s leading provider of occupational health solutions through onsite, near site, and technology platforms. Our comprehensive suite of occupational health services across the employee health lifecycle delivers strategic value to more than 3,500 clients in over 20,000 locations annually. Leading companies partner with Examinetics to achieve regulatory compliance, minimize productivity loss, and acquire vital data required for optimal health outcomes.


   

Non-Discrimination:

Examinetics is proud to be an equal employment opportunity employer.  We celebrate diversity and do not discriminate based on race, religion, color, national origin, sex, sexual orientation, age, veteran status, disability status, or any other applicable characteristics protected by law.