Process Engineer Process Engineer Jobs in San Antonio, TX

Process Engineer

Position Summary

The Process Engineer will provide additional engineering and operational support for ongoing chemical pilot plant projects in a contract capacity. This position combines process engineering, data analysis, hands-on pilot plant operations, troubleshooting, and process system design. The Process Engineer will work closely with operations and engineering teams to generate and analyze process data, produce hydrocarbon and chemical products, prepare technical reports, and support the safe and efficient operation of chemical pilot plant systems. This is a hands-on position that requires mechanical aptitude and the flexibility to support shift operations in a 24/5 and, at times, 24/7 operating environment.

Key Responsibilities

• Provide process engineering support for ongoing chemical pilot plant projects.
• Compile and analyze process and operating data.
• Generate technical reports, data summaries, and engineering documentation.
• Develop mass balances and perform process calculations using Microsoft Excel and other engineering tools.
• Work closely with operations personnel to generate process data and hydrocarbon/chemical products.
• Operate chemical pilot plant equipment as part of a shift team.
• Troubleshoot process equipment and operating issues.
• Assist with the installation, modification, and startup of process equipment.
• Support equipment maintenance, shutdowns, and turnarounds.
• Assist with the development and revision of safety procedures, operating procedures, and operating instructions.
• Prepare process and product samples as required.
• Perform pilot unit cleanup and support general plant housekeeping activities.
• Work with pumps, heat tracing, high-temperature oils, drum heaters, piping systems, and various chemicals.
• Assist with and supervise pilot plant operations and plant design activities as needed.
• Support process control system activities and chemical process operations using various control strategies.
• Provide mechanical design support when directly related to process engineering activities.
• Work collaboratively with engineering, operations, maintenance, and other technical personnel.

Engineering & Technical Responsibilities

The Process Engineer will utilize engineering fundamentals and practical "rule-of-thumb" calculations to support process design and operations, including:

• Pressure-drop calculations.
• Heat-transfer calculations, including conductive and convective heat transfer.
• Flow velocity calculations.
• Pipe sizing.
• Particle transport calculations.
• Mass and energy balances.
• Thermodynamic calculations.
• Process equipment evaluation and troubleshooting.
• Process control strategies and system optimization.

Required Education, Knowledge, Skills & Abilities

• Bachelor's degree in Chemical Engineering required.
• 0 years of experience required; up to 2+ years of related experience preferred.
• Strong proficiency with Microsoft Excel and Microsoft Word.
• Ability to compile, analyze, and interpret process and operating data.
• Ability to perform mass balances and thermodynamic calculations.
• Strong understanding of fundamental chemical engineering principles.
• Mechanical aptitude and willingness to participate in the hands-on construction, modification, and troubleshooting of process systems.
• Ability to multitask and manage multiple engineering and operational responsibilities.
• Strong written communication and technical documentation skills.
• Ability to work effectively as part of an engineering and operations team.
• Willingness and ability to work varying shifts.

Preferred Qualifications

• Previous experience with pilot plant or demonstration-scale operations.
• Experience working in a chemical processing, petrochemical, hydrocarbon, or similar industrial environment.
• Familiarity with SolidWorks, CAD, or similar engineering/design software is a plus.
• Experience with process control systems and control strategies.
• Experience with equipment installation, startup, maintenance, and turnaround activities.
• Hands-on experience working with pumps, piping, heaters, heat tracing, and other process equipment.
• Experience preparing technical procedures, operating instructions, and engineering reports.

Work Environment & Schedule

• Position will involve both engineering/design work and hands-on chemical pilot plant operations.
• Outdoor work will be required.
• Shift work will be required periodically to support pilot plant operations.
• Must be flexible to support 24/5 and 24/7 operating schedules as project needs require.
• Shift schedule will vary depending on operational requirements.
• Local candidates are preferred.
• Dress code is business casual when appropriate, with required PPE in designated operating and plant areas.

Additional Requirements

• Must be a U.S. Citizen or Permanent Resident.
• Must be able to successfully clear Motor Vehicle Record (MVR) requirements.
• This position is considered safety-sensitive.
• Steel-toe safety shoes are required.
• Must be able to comply with all applicable plant, laboratory, and site safety requirements.

Join the Cross Resource Group Team!

At Cross Resource Group, we value our employees and are dedicated to providing a rewarding and inclusive work environment. We are proud to offer a competitive and comprehensive benefits package to meet the diverse needs of our team.

Employee Benefits Include:

• Healthcare Insurance: Comprehensive coverage to ensure access to quality healthcare.
• Dental Insurance: Robust coverage for optimal oral health.
• Vision Insurance: Regular exams and corrective lenses covered.
• Disability Insurance: Short and long-term coverage protecting against loss of income due to illness or injury.
• Life Insurance: Providing financial security and peace of mind for our employees and their loved ones.

Why Choose Us?

Become a part of a dynamic team committed to professional growth and development. Explore our job openings and experience the rewards of being part of a company that values your health, happiness, and success

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