1

Process Engineer I Jobs in Lexington, KY (NOW HIRING)

FEED development; modeling; conceptual design; permitting; comprehensive understanding of process ... Work with multiple disciplines (civil, structural, I&E, etc..) and provide direction to drafting to ...

As a DFM Project Engineer, you're primarily responsible for working with customers across an array ... Familiarity with specialty processes (i.e. wire and sinker EDM, lapping, grinding, honing, and gun ...

As a DFM Project Engineer, you're primarily responsible for working with customers across an array ... Familiarity with specialty processes (i.e. wire and sinker EDM, lapping, grinding, honing, and gun ...

Sr. Controls Engineer

Harrodsburg, KY · On-site

$76K - $101K/yr

Working closely with process, quality, metrology, and manufacturing teams, you will drive ... Lead engineering projects focused on motion systems, automation integration, process controls ...

Controls Engineer (BOS USA)

Lexington, KY · On-site

$83K - $107K/yr

Implement communication and I/O interfaces, motion control, and safety logic to ensure seamless ... Proactively identify process or program enhancements, contribute to BOS programming standards, and ...

Controls Engineer (BOS USA)

Lexington, KY · On-site

$83K - $107K/yr

Implement communication and I/O interfaces, motion control, and safety logic to ensure seamless ... Proactively identify process or program enhancements, contribute to BOS programming standards, and ...

Controls Engineer (BOS USA)

Lexington, KY

$83K - $107K/yr

Implement communication and I/O interfaces, motion control, and safety logic to ensure seamless ... Proactively identify process or program enhancements, contribute to BOS programming standards, and ...

... I-140 or Adjustment of Status portability], etc.) now or in the future. You should not apply for ... Set-up and kaizen of vehicle processing, including critical process controls, regulations, part ...

Showing results 21-40

Process Engineer I information

See Lexington, KY salary details

$42.9K

$79.8K

$123.5K

How much do process engineer i jobs pay per year?

As of Aug 11, 2026, the average yearly pay for process engineer i in Lexington, KY is $79,766.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,600.00 and $89,300.00 per year, depending on experience, location, and employer.

What is the difference between Process Engineer I vs Process Engineer II?

CriteriaProcess Engineer IProcess Engineer II
Required CredentialsBachelor's degree in engineering or related field; some certifications preferredBachelor's degree; typically more experience; may hold additional certifications
Work EnvironmentEntry-level role in manufacturing or production facilities, focusing on process supportMore independent responsibilities, overseeing process improvements and troubleshooting
Employer & Industry UsageCommon in manufacturing, chemical, and industrial sectorsUsed in similar industries, often as a step up from Process Engineer I

Process Engineer I is an entry-level position focusing on supporting existing processes, while Process Engineer II involves more responsibility, process optimization, and troubleshooting. The roles share similar educational backgrounds and work environments but differ in experience level and scope of duties.

What are some common challenges a Process Engineer I might face during their first year on the job?

As a Process Engineer I, you may encounter challenges such as adapting to complex manufacturing systems, troubleshooting unexpected production issues, and balancing multiple projects with tight deadlines. Additionally, you'll likely need to quickly learn internal protocols and collaborate effectively with cross-functional teams like quality assurance, maintenance, and operations. Building strong communication skills and seeking mentorship from experienced engineers can help you overcome these challenges and accelerate your professional growth.

What are the key skills and qualifications needed to thrive as a Process Engineer I, and why are they important?

To thrive as a Process Engineer I, you need a solid background in chemical or mechanical engineering, analytical problem-solving abilities, and typically a bachelor’s degree in engineering. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and safety regulations is common in this role. Strong communication, teamwork, and attention to detail are valuable soft skills for effectively collaborating across departments and ensuring process improvements. These competencies are essential for optimizing production efficiency, maintaining safety standards, and driving continuous improvement within industrial environments.

What does a Process Engineer I do?

A Process Engineer I is an entry-level professional who helps design, implement, and optimize industrial processes within manufacturing or production environments. They typically work under the supervision of senior engineers, assisting with process improvements, troubleshooting issues, and ensuring compliance with safety and quality standards. Their responsibilities may include data collection, process analysis, documentation, and supporting the development of new processes or the improvement of existing ones. This role is often a stepping stone to more advanced engineering positions.
Infographic showing various Process Engineer I job openings in Lexington, KY as of August 2026, with employment types broken down into 100% Full Time. Highlights an 75% In-person, and 25% Hybrid job distribution, with an average salary of $79,766 per year, or $38.3 per hour.

Pipeline & Facilities Engineer

EnSiteUSA

Lexington, KY

Full-time

Re-posted 24 days ago


Job description

JOB SUMMARY

This position is responsible for providing both general and specialized engineering services to support EnSiteUSA Project Management in the planning, analysis, estimating and design of primarily natural gas and liquids pipelines; compressor stations; measurement; regulation; and related facilities. This position will be located in Lexington, Ky.

ESSENTIAL FUNCTIONS

    • Planning of feasibility studies; FEED development; modeling; conceptual design; permitting; comprehensive understanding of process piping system design; project scope development; capital cost estimating and project scheduling.
    • Design and installation of onshore natural gas or liquids pipeline systems including: measurement & regulation equipment, pigging facilities, mainline valves, and compressor stations
    • Familiar with pipeline survey and pipeline construction techniques.
    • Work with a drafting and mapping team to produce alignment drawings and provide coordination with ROW, environmental and archaeological personnel
    • Design of gas transmission, gathering and distribution piping and facilities; gas storage; liquids pipelines; compressor stations; emergency shutdown; pipeline interconnects; block valve settings; pipeline pigging; odorization systems; dehydration; measurement and regulator stations; instrumentation and controls; interpretation and application of regulatory codes and standards; materials and equipment requisitioning; technical specifications and engineering standards.
    • Work with multiple disciplines (civil, structural, I&E, etc..) and provide direction to drafting to develop PFD's, P&ID's, site plans, and piping drawings in order to create a construction set of drawings.
    • Complete pipe sizing, and wall thickness calculations per client specifications.
    • Working knowledge of HCA's and class location studies per DOT.
    • Determine maximum field bending angles per client specifications and develop induction bend list for angles exceeding the maximum field bend angle.
    • Proficient with PHMSA DOT codes and API and ASME standards relating to pipeline design, materials and installation
    • Have a working knowledge of compressor station, M&R, and facility design in accordance with PHMSA DOT Part 192.

    OTHER DUTIES AND RESPONSIBILITIES OF THE JOB

    • Application of fluid and dynamics, thermodynamics, compression cycle and hydraulic machine principles to design and selection of compressors, flow and pressure control equipment, pumps, pressure vessels, atmospheric tanks, coalescing filtration and adsorption equipment including integration of engineered packages into complete process plants.
    • Performs a wide variety of complex engineering assignments in areas of design, development, analysis, evaluation, testing, preparation of construction bid documents, and project management.
    • Interfaces with clients to identify and meet their expectations.
    • May perform other duties as deemed necessary by supervisor.

    OTHER SKILLS AND ABILITIES

    • Ability to listen to the voice of the client and translate into engineering design that meets or exceeds expectations.
    • Ability to demonstrate excellent oral and written skills.
    • Ability to take initiative and be a self-starter.
    • Ability to demonstrate organizational skills, including attention to detail.
    • Proven ability to organize, schedule, and complete work on-time and with high quality.
    • Knowledge of DOT, FERC, OSHA, and EPA codes and standards.
    • Demonstrate the ability to build and sustain positive working relationships across geographical boundaries.
    • Strong work ethic.
    • Ability to travel up to 15%.

    Knowledge and experience using engineering design software such as HYSYS, GasCalc, Pipeline Toolbox, Caepipe, Caesar II, or similar is a plus.

    EXPERIENCE REQUIREMENTS

    • E.I.T or P.E. designation preferred.
    • Pay range will depend upon relevant experience and education.

    EDUCATION REQUIREMENTS

    • Bachelor of Science Bachelor's Degree in Mechanical Engineering, Civil Engineering, Petroleum Engineering, Natural Gas Engineering, Industrial or Chemical Engineering.


    WE ARE NOT ACCEPTING INQUIRIES OR CANDIDATES FROM STAFFING AGENCIES AT THIS TIME.


    EnSite USA logo

    About EnSite USA

    Sourced by ZipRecruiter

    Serving North America’s energy spectrum for decades, we have developed a strong resume demonstrating a storied and diverse EPC & EPCM project history. This experience stretches across the renewable, electric, and upstream, midstream, downstream, transmission, and distribution pipeline markets, giving EnSiteUSA a unique blend of experience with field-proven insight into complex project challenges. We combine our experience with forward-thinking technology solutions to deliver the best solution for your needs. To the core, we are project management professionals and technical subject matter experts (SMEs). Because we understand the connection between structure and purpose, we have built our company to precisely accommodate our clients. We listen. Whether it’s full- or single-service support you require, we tailor our solutions accordingly. We run lean and without bureaucratic complexity, which means we can adapt quickly and proactively, scaling up or down as needed. We believe that trust is earned on every project, never compromising on safety, integrity or our word. Ultimately, our purpose is to serve our clients. We’ve built a company - and a reputation - for doing just that.

    Industry

    Professional, scientific, and technical services

    Company size

    201 - 500 Employees

    Headquarters location

    Houston, TX, US

    Year founded

    1989

    Social media