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Process Engineer Engineer Jobs in Madison, WI (NOW HIRING)

Mastermold LLC

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

We're looking for Paint Process Engineers to own, stabilize, and improve our paint and coating processes. This role is less about "babysitting the line" and more about building robust processes that ...

Mastermold LLC

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

We're looking for Paint Process Engineers to own, stabilize, and improve our paint and coating processes. This role is less about "babysitting the line" and more about building robust processes that ...

Foth

Brewing Process Engineer

Madison, WI · Remote

$90K - $150K/yr

Estimate process engineering hours and schedule for proposals * Oversee and QC engineering work of others (e.g., drawings, calculations, designs, etc.) * Support construction to include onsite and ...

Enerpac Tool Group Corp

Lead Process Engineer

Columbus, WI · On-site

$116K - $151K/yr

Serve as the primary owner for custom, engineered-to-order, and new product builds within Columbus operations * Lead execution for products that require non-standard processes, new capabilities, or ...

GEA

Process Engineer - Must Live in Idaho

Evansville, WI · On-site

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Milton, WI · On-site

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Edgerton, WI · On-site

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Brodhead, WI

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Madison, WI

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Janesville, WI · On-site

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Stoughton, WI · On-site

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Whitewater, WI · On-site

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

GEA

Process Engineer - Must Live in Idaho

Janesville, WI · On-site

$95K - $115K/yr

Technical knowledge of GEA equipment and the customer process. Your Profile / Qualifications * BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be ...

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Showing results 1-20

All JobsProcess Engineer Engineer JobsProcess Engineer Engineer Jobs in Madison, WI

Process Engineer Engineer information

See Madison, WI salary details

$49.9K

$92.7K

$143.6K

How much do process engineer engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for process engineer engineer in Madison, WI is $92,720.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,100.00 and $103,800.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves working in high-demand industries, holding managerial or executive positions, or possessing rare technical expertise and certifications.

What does a Process Engineer do?

A Process Engineer is responsible for designing, implementing, and optimizing industrial processes to increase efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, identify areas for improvement, and develop solutions to enhance productivity while reducing costs and waste. Process Engineers often work closely with other engineers, technicians, and management to ensure that processes meet regulatory and organizational standards.

What are the 4 types of engineers?

Engineers are typically categorized into four main types: civil, mechanical, electrical, and chemical engineers. Each type specializes in different fields such as infrastructure, machinery, electronics, or chemical processes, and process engineers often work closely with chemical, mechanical, or industrial engineers to optimize manufacturing and production systems.

What is the difference between Process Engineer Engineer vs Process Engineer?

AspectProcess EngineerProcess Engineer Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Six Sigma
Work EnvironmentManufacturing plants, industrial facilitiesManufacturing plants, industrial facilities
Industry UsageCommonly used in manufacturing, chemical, and industrial sectorsLess common; may be a redundant term or regional variation

Both titles typically refer to professionals involved in optimizing manufacturing processes. The term "Process Engineer Engineer" is often a redundancy or regional variation of "Process Engineer." In most cases, they share similar roles, credentials, and work environments, with the simpler "Process Engineer" being more widely used.

What engineers make $500,000?

Senior-level engineers in specialized fields such as petroleum engineering, software engineering, and aerospace engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. These roles typically require extensive experience, advanced skills, and sometimes professional certifications or advanced degrees.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, typically with a relevant degree and experience in process optimization. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and safety regulations is often required. Strong analytical thinking, problem-solving abilities, and effective communication set exceptional process engineers apart. These skills are crucial for ensuring efficient, safe, and cost-effective operations in manufacturing and production environments.

How does a Process Engineer typically collaborate with cross-functional teams to drive process improvements?

Process Engineers frequently work alongside colleagues from quality assurance, production, maintenance, and R&D to identify inefficiencies and implement effective solutions. They facilitate regular meetings to gather input, share findings, and align on project goals. This collaborative approach ensures that process changes are practical, sustainable, and meet both technical and business requirements. Strong communication and project management skills are vital, as Process Engineers often lead initiatives that require buy-in from multiple departments.

What exactly does a process engineer do?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production workflows, select appropriate equipment, and implement process improvements often using tools like Six Sigma or Lean methodologies. Their work ensures that production runs smoothly, cost-effectively, and meets quality standards.
Process Engineer Engineer jobs near you
Paint Process Engineer

Paint Process Engineer

Mastermold LLC

Johnson Creek, WI • On-site

$90K - $108K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 10 days ago

Job description


We’re looking for Paint Process Engineers to own, stabilize, and improve our paint and coating processes. This role is less about “babysitting the line” and more about building robust processes that run right the first time, every time.

You’ll define standards, dial in parameters, reduce defects, and lead continuous improvement so production, quality, and maintenance have a repeatable, capable process to work with.


What You’ll Do

Process Engineering & Standardization

  • Develop, document, and maintain paint process standards (parameters, recipes, and work instructions) for existing and new products.

  • Define and optimize: gun settings, atomizing air, film build targets, flash/bake times, oven profiles, line speeds, and booth balance.

  • Build and maintain control plans, standardized work, and process check sheets for paint operations.

  • Use data (SPC, Pareto, capability studies) to identify variation and tighten up the process.

Defect Reduction & Root Cause Analysis

  • Lead structured problem-solving for paint defects (runs, sags, orange peel, dry spray, fisheyes, adhesion issues, color shifts, etc.).

  • Perform root cause analysis using tools like 5-Why, Fishbone, PDCA, and implement permanent corrective actions.

  • Partner with Quality to monitor scrap, rework, and first-pass yield, and drive projects to reduce defects.

Launches, Trials & Process Changes

  • Lead process development for new colors, coatings, or products—from lab trials to full production.

  • Plan and run process trials and DOE to evaluate new materials, equipment, and parameter changes.

  • Support PPAPs and customer approvals by preparing data, documentation, and sample runs as needed.

Cross-Functional Collaboration

  • Work closely with Production, Maintenance, Engineering, and Quality to ensure the paint process is understood, stable, and repeatable.

  • Train supervisors, leads, and operators on proper application techniques, defect recognition, and process controls.

  • Collaborate with Maintenance/Engineering on equipment upgrades, nozzle/robot changes, and oven/booth improvements.

Safety & Compliance

  • Ensure paint processes meet safety, environmental, and regulatory requirements.

  • Support safe storage, handling, and usage of paints, solvents, and chemicals used in the process.


What You Bring

Required

  • Bachelor’s degree in Chemical, Mechanical, Industrial, or Manufacturing Engineering
    OR equivalent hands-on experience in paint/coatings process engineering.

  • Direct experience with industrial painting or coating operations (automotive, heavy truck, agriculture, metal finishing, composites, etc.).

  • Strong process engineering mindset: comfortable with data, parameters, standardized work, and root cause analysis.

  • Ability to operate on the production floor, communicate with operators, and present clearly to leadership.

  • Proficiency with Excel and basic data analysis for reporting and process monitoring.

Preferred

  • Experience with powder coating, liquid paint, or gel coat systems, including pretreatment and curing ovens.

  • Familiarity with DFT measurement, gloss/color measurement, adhesion testing, and cure verification.

  • Experience with robotic application equipment and/or automated paint lines.

  • Exposure to Lean, Six Sigma, PFMEA, control plans, and CI projects in a manufacturing environment.


What We Offer

  • Competitive salary and performance-based bonus opportunity.

  • Comprehensive benefits package ([health/dental/vision/401(k)/etc.]).

  • Paid time off and holidays.

  • Opportunities for growth into senior process engineering, project engineering, or leadership roles.

  • A visible impact: you’ll see your process changes show up directly as better quality, less scrap, and smoother production.