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Process Engineer Engineer Jobs in Detroit, MI (NOW HIRING)

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes.

Manufacturing Process Engineer Location : Sterling Heights, MI (Fully Onsite) Job Type: Automotive Shift: 6:30am-3:00pm, Mon-Fri Expected hours per week (must include "per week") : 40/week Pay Range ...

Continuous Improvement Engineer

Warren, MI · On-site

$74K - $99K/yr

Analyze manufacturing processes and production data to identify root causes and implement ... Bachelor's degree in Engineering, Manufacturing, Industrial Engineering, or related technical field ...

The Welding Process Engineering Body-in-White (BIW) Process Engineer (PE) will lead and follow up on development and implementation of BIW Automatic process equipment, tools, and related facilities ...

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How much do process engineer engineer jobs pay per year?

As of Jun 18, 2026, the average yearly pay for process engineer engineer in Detroit, MI is $91,094.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,800.00 and $102,000.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves working in high-demand industries, holding managerial or executive positions, or possessing rare technical expertise and certifications.

What does a Process Engineer do?

A Process Engineer is responsible for designing, implementing, and optimizing industrial processes to increase efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, identify areas for improvement, and develop solutions to enhance productivity while reducing costs and waste. Process Engineers often work closely with other engineers, technicians, and management to ensure that processes meet regulatory and organizational standards.

What are the 4 types of engineers?

Engineers are typically categorized into four main types: civil, mechanical, electrical, and chemical engineers. Each type specializes in different fields such as infrastructure, machinery, electronics, or chemical processes, and process engineers often work closely with chemical, mechanical, or industrial engineers to optimize manufacturing and production systems.

What is the difference between Process Engineer Engineer vs Process Engineer?

AspectProcess EngineerProcess Engineer Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Six Sigma
Work EnvironmentManufacturing plants, industrial facilitiesManufacturing plants, industrial facilities
Industry UsageCommonly used in manufacturing, chemical, and industrial sectorsLess common; may be a redundant term or regional variation

Both titles typically refer to professionals involved in optimizing manufacturing processes. The term "Process Engineer Engineer" is often a redundancy or regional variation of "Process Engineer." In most cases, they share similar roles, credentials, and work environments, with the simpler "Process Engineer" being more widely used.

What engineers make $500,000?

Senior-level engineers in specialized fields such as petroleum engineering, software engineering, and aerospace engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. These roles typically require extensive experience, advanced skills, and sometimes professional certifications or advanced degrees.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, typically with a relevant degree and experience in process optimization. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and safety regulations is often required. Strong analytical thinking, problem-solving abilities, and effective communication set exceptional process engineers apart. These skills are crucial for ensuring efficient, safe, and cost-effective operations in manufacturing and production environments.

How does a Process Engineer typically collaborate with cross-functional teams to drive process improvements?

Process Engineers frequently work alongside colleagues from quality assurance, production, maintenance, and R&D to identify inefficiencies and implement effective solutions. They facilitate regular meetings to gather input, share findings, and align on project goals. This collaborative approach ensures that process changes are practical, sustainable, and meet both technical and business requirements. Strong communication and project management skills are vital, as Process Engineers often lead initiatives that require buy-in from multiple departments.

What exactly does a process engineer do?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production workflows, select appropriate equipment, and implement process improvements often using tools like Six Sigma or Lean methodologies. Their work ensures that production runs smoothly, cost-effectively, and meets quality standards.
Process Engineer

Other

Posted 22 days ago


Job description

Description

Summary:

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.

Essential Duties and Responsibilities:

Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.

Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.

Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.

Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.

Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.

Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.

Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.

Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.

Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.

Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.

Occasional business travel to China and Mexico

Skills and Experience:

Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.

5-10 years of experience in process engineering (preferably automotive).

Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.

Working knowledge of Lean Manufacturing principles

Knowledge of machining fundamentals and assembly requirements.

Experience writing procedures and work instructions

Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.

Working knowledge of word processing and spreadsheet software in use.

Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.

Strong written and verbal communication skills in English, with all levels of the company

Mandarin Chinese proficiency (written/verbal) is a plus.

Organizational Culture

Work safely and follow rules and guidelines for safe work

Reporting to work on time and with a positive attitude

Responsible for staying focused on tasks at hand

Being responsible for work performance and completing tasks throughout the day

Maintains a good working relationship with co-workers

Support a positive and steady workflow through the company

Works with a sense of urgency when needed

Support, coach or mentor co-workers when needed

Positively support change throughout the company

Physical Work Conditions

Must be able to work in a hot environment.

Must be able to lift varying weights

Must be able to push or pull carts of wheels.

Must be able to stand and walk for up to 12 hours per day.

Must be able to wear personal protective equipment when required.


*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.