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Process Development Scientist Jobs in Illinois (NOW HIRING)

Senior R&D Scientist

Dakota, IL · On-site

$93K - $119K/yr

The Sr. R&D Scientist will be an expert in the formulation of milk/dairy-based beverage products ... and processes for plant trials and production. • Work cross-functionally with Operations ...

Department Description AbbVie Product Development Science & Technology -Analytical Sciences is a ... Establishes industry-leading analytical capabilities to support process development, formulation ...

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Process Development Scientist information

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How much do process development scientist jobs pay per hour?

As of Jul 7, 2026, the average hourly pay for process development scientist in Illinois is $37.47, according to ZipRecruiter salary data. Most workers in this role earn between $27.50 and $44.71 per hour, depending on experience, location, and employer.

What are some typical challenges faced by Process Development Scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

Is 40 too late to become a scientist?

Becoming a process development scientist or similar scientific roles is possible at age 40 or older, as many employers value experience, skills, and relevant education over age. Professionals often pursue advanced degrees or certifications in fields like chemistry, biology, or engineering, which can enhance their qualifications regardless of age.

What is the highest paid type of scientist?

Among scientists, petroleum engineers and data scientists tend to have the highest average salaries, often exceeding $100,000 annually. Process Development Scientists typically earn competitive salaries, but they are generally not at the top compared to specialized fields like biotechnology, pharmaceuticals, or data science roles in tech companies.

How much does a process scientist make?

A process development scientist typically earns between $70,000 and $120,000 annually, depending on experience, education, and location. Entry-level positions may start lower, while experienced scientists with specialized skills or certifications can earn higher salaries. Salaries often include benefits such as health insurance and bonuses, especially in the biotech and pharmaceutical industries.

What is a Process Development Scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What does a process development scientist do?

A process development scientist designs, optimizes, and scales up manufacturing processes for products such as pharmaceuticals or chemicals. They analyze data, troubleshoot issues, and collaborate with cross-functional teams to ensure processes meet quality and regulatory standards, often using tools like statistical software and laboratory equipment.

What are the key skills and qualifications needed to thrive as a Process Development Scientist, and why are they important?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.
What are the most commonly searched types of Process Development Scientist jobs in Illinois? The most popular types of Process Development Scientist jobs in Illinois are:
What are popular job titles related to Process Development Scientist jobs in Illinois? For Process Development Scientist jobs in Illinois, the most frequently searched job titles are:
What cities in Illinois are hiring for Process Development Scientist jobs? Cities in Illinois with the most Process Development Scientist job openings:
Senior R&D Scientist

$93K - $119K/yr

Other

Medical, Dental, Vision, Retirement

Posted 19 days ago


Job description

Description

Come be part and the employer of CHOICE! We are looking for strong individuals like yourself. Great opportunity in Research and Development.


Summary: The Sr. R&D Scientist will be an expert in the formulation of milk/dairy-based beverage products and cheese products and have oversight in the management of the development from prototype through commercialization.

The Sr. R&D Scientist will manage the development of customer specifications, nutrition facts panels, and ingredient statements for products, and ensure compliance with all FDA standards of identity and label-related claims. The Sr. Scientist will be the main project liaison between the R&D department and other business units within the organization. Provides technical support to Operations and customers, as needed.


Essential Duties and Responsibilities include the following. Other duties may be assigned to meet business needs.

Manage the creation and development of new products, optimize existing products, and adapt customer formulas.

Manage and develop benchtop sample processes and evaluate for shipment to customers.

Set up formulas and processes for plant trials and production.

Work cross-functionally with Operations, Procurement, and Quality to conduct pilot and production trials for customer and thermal process testing.

Expand and extend the organization's knowledge of new materials, processes, and certain equipment to enhance the technical understanding of self and the R&D team.

Provide timely and appropriate product information to support customer requirements.

Manage and assist in the creation of product specifications, ingredient statements, and Nutrition Facts panels, assuring products meet appropriate FDA/USDA requirements for shelf-stable products.

Leverage outside resources to recommend new technology platforms to support new beverage product development.

Ensure overall management of the pilot plant, overseeing ingredient inventories, supplies, equipment cleaning & maintenance.

Provide technical support and leadership to Operations.

Responsible for multiple food and beverage development projects from bench to commercialization for all production lines

Have experience/knowledge of thermal processing, including:

o Being a lead for Temperature distribution studies (qualification and re-qualification of retort machines).

o Being a lead for heat penetration testing for new formulas and any formula changes, and FDA filing.

o Assist with developing thermal processing studies for production retorts, under the direction of management and Process Authority.

Drive and lead multiple cross-functional teams (internal and external) for the successful completion of trialseneral processing, process optimization, Quality & audits support, cost improvement initiatives)

Keep up with industry trends and standards to ensure both personal and company competitiveness.

Ensure documentation of formulas and product parameters to meet LACF requirements.

Assist in reviewing product-related artwork and ensure it meets regulatory (FDA, USDA, DOT, State) and internal requirements for labeling and design.


Education and Experience

Minimum B.S. in Food Science, Nutrition, or a related field. Master's preferred in Dairy Science

Preferred 5+ years of food product development and commercialization experience

Solid understanding of emulsions, milk & whey proteins, food safety, and allergens

Retort knowledge/experience desired

Ability to discriminate flavors

Demonstrates initiative and ability to meet deadlines in a fast-paced environment

Excellent relationship skills and ability to work directly with customers and sales

Exceptional interpersonal and communication skills (written and verbal)

Demonstrated ability to handle multiple projects simultaneously

Excellent project management and organizational skills

Ability to maintain and operate laboratory and pilot equipment

Ability to work in a production environment and support production trials in a 24/7 operation

Good troubleshooting and problem-solving skills

Strong in Microsoft Excel and navigating web-based systems


Note: This job description is not intended to be an exhaustive list of all responsibilities, duties, skills, or working conditions associated with this job.


Pay range - 110k-120k base salary (based on experience). Full medical, dental, vision, 401k, offered. 


 All job duties and responsibilities outlined in this job description must be performed onsite at our designated workplace location. This position does not offer remote, hybrid, or or telecommuting work options. Applicants must be able and willing to work in person as a condition of employment.