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Power Transformer Design Engineer Jobs (NOW HIRING)

Bachelor's degree in Electrical Engineering, Power Systems, or closely related discipline, plus 5+ years of transformer design experience is ideal. * OR in lieu of a degree: 15+ years of proven ...

Bachelor's degree in Electrical Engineering, Power Systems, or closely related discipline, plus 5+ years of transformer design experience is ideal. * OR in lieu of a degree: 15+ years of proven ...

The ideal engineer will not just lead a team, but will be a hands-on, and shall have 2+ years ITE ... Experienced in high power transformer design * Experience with quality control aspect (ex. DFM ...

Bachelor's degree in Electrical Engineering, Power Systems, or closely related discipline, plus 5+ years of transformer design experience is ideal. * OR in lieu of a degree: 15+ years of proven ...

With decades of industry leadership, we specialize in transformer manufacturing, remanufacturing ... looking for an Electrical Power Design Engineer who's excited to solve complex problems ...

With decades of industry leadership, we specialize in transformer manufacturing, remanufacturing ... looking for an Electrical Power Design Engineer who's excited to solve complex problems ...

Senior Mechanical Engineer

South Boston, VA · On-site

$93K - $123K/yr

No The opportunity Bring your creativity and technical expertise to Hitachi Energy and help design the next generation of power transformer solutions. As a Lead Design Engineer, you will take ...

Senior Mechanical Engineer

South Boston, VA · On-site +1

$93K - $123K/yr

No The opportunity Bring your creativity and technical expertise to Hitachi Energy and help design the next generation of power transformer solutions. As a Lead Design Engineer, you will take ...

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Power Transformer Design Engineer information

See salary details

$51.5K

$101.1K

$148K

How much do power transformer design engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for power transformer design engineer in the United States is $101,072.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,500.00 and $115,500.00 per year, depending on experience, location, and employer.

What is the difference between Power Transformer Design Engineer vs Transformer Manufacturing Engineer?

AspectPower Transformer Design EngineerTransformer Manufacturing Engineer
Primary FocusDesign and development of power transformers, including specifications and performance optimizationManufacturing processes, assembly, and quality control of transformers
Required SkillsElectrical design, CAD, transformer theory, industry standardsManufacturing techniques, quality assurance, production workflows
Work EnvironmentDesign labs, engineering offices, R&D departmentsManufacturing plants, assembly lines, quality control labs
Common EmployersElectrical equipment manufacturers, power utilities, engineering consultanciesTransformer manufacturing companies, industrial plants

The Power Transformer Design Engineer focuses on creating and optimizing transformer designs, ensuring they meet technical standards and performance criteria. In contrast, the Transformer Manufacturing Engineer oversees the production process, ensuring efficient manufacturing and quality control. Both roles require electrical engineering knowledge but differ in their primary responsibilities within the transformer industry.

What are the key skills and qualifications needed to thrive as a Power Transformer Design Engineer, and why are they important?

To thrive as a Power Transformer Design Engineer, you need a solid background in electrical engineering, in-depth knowledge of transformer theory, and often a bachelor’s or master’s degree in electrical or power engineering. Familiarity with design software like AutoCAD, simulation tools such as ANSYS or Maxwell, and relevant industry standards (IEC, IEEE) is typically required. Strong problem-solving abilities, attention to detail, and effective teamwork and communication skills help engineers excel in collaborative and complex projects. These skills ensure the design and production of safe, reliable, and efficient transformers that meet both customer requirements and regulatory standards.

What are some typical challenges faced by Power Transformer Design Engineers during new project development?

Power Transformer Design Engineers often encounter challenges such as balancing performance requirements with cost constraints, meeting strict industry standards, and ensuring designs are both reliable and energy-efficient. Coordinating closely with manufacturing, testing, and quality assurance teams is essential to address practical limitations and incorporate feedback. Additionally, adapting to evolving client needs and integrating new materials or technologies can add complexity to projects, making effective communication and problem-solving skills crucial for success.

What does a Power Transformer Design Engineer do?

A Power Transformer Design Engineer is responsible for designing, developing, and optimizing power transformers used in electrical power systems. They analyze electrical requirements, select appropriate materials, and ensure that transformers meet industry standards and client specifications. Their work involves using specialized software for modeling, addressing thermal and electromagnetic concerns, and collaborating with manufacturing teams to bring designs to production. Additionally, they may be involved in testing prototypes and troubleshooting design issues. This role is crucial for ensuring the efficient and reliable transmission of electrical power.
More about Power Transformer Design Engineer jobs
Head of Product Engineering - Large Power Transformers

Head of Product Engineering - Large Power Transformers

Beyond SOF

Austin, TX • On-site

$153K - $188K/yr

Other

Posted 10 days ago


Job description

Location: Central Texas (Greater Austin region)
The client is a defense-grade advanced manufacturer, automating heavy-industrial production for critical
U.S. infrastructure. Our first facility will produce Large Power Transformers (100 MVA, 34.5 kV-500 kV class),
delivering the precision, reliability, and speed required to strengthen and expand America's grid. We are building the
first automated LPT manufacturing platform in the United States uniting modern robotics and digital twin design to
meet growing demand for transformer production and deployment.
Job Description:
The Head of Product Engineering will join the founding team to lead all design, materials, and
manufacturability initiatives for Terminus' transformer product line. This role will define the company's technical DNA -
translating decades of power-engineering know-how into modern, automated, and scalable production. This is a critical
leadership role, necessary to architect Terminus' first generation of 100-500 MVA power transformers, establish
internal design standards, and integrate advanced design tools (CAD, FEA, digital twins) with manufacturing
automation.
Key Responsibilities
Product Design Leadership: Lead end-to-end electrical and mechanical design of LPTs (core, windings, tank,
OLTC, bushings, cooling, insulation systems).
Design for Manufacturability: Translate design requirements into scalable manufacturing workflows optimized
for automation, repeatability, and quality.
System Integration: Define and validate electrical, thermal, and mechanical performance parameters for 100
MVA, 34.5-500 kV transformers.
Toolchain Development: Implement advanced modeling and simulation environments with Digital Infrastructure
team (e.g., SolidWorks, COMSOL, ANSYS Maxwell, EMTP-RV).
Compliance & Standards: Ensure adherence to IEEE, ANSI, IEC, DOE, and utility specifications; lead design
qualification and type testing programs.
Supplier & Utility Interface: Support technical engagement with utilities, EPCs, and component vendors (core
steel, windings, insulation, bushings, OLTC, etc.).
Team Building: Recruit, mentor, and grow the core transformer design and product-engineering team.
Desired Qualifications
10+ years experience in power transformer design/manufacturing, preferably at Siemens Energy, ABB/Hitachi
Energy, GE Grid Solutions, WEG, or a major utility/EPC (Burns & McDonnell, Black & Veatch, etc.).
Deep understanding of core/winding design, insulation coordination, dielectric testing, loss optimization, and
thermal management.
Proficiency with transformer design software (e.g., EFACE, Flux, ANSYS Maxwell, COMSOL, or in-house
proprietary tools).
Strong grasp of Design for Manufacturability (DfM) and familiarity with automated or semi-automated
production methods.
Bachelor's or Master's in Electrical Engineering (Power Systems focus); PhD or PE license preferred.
U.S. citizenship or permanent residency (due to defense-grade program requirements).