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Polymer Film Extrusion Engineer Jobs (NOW HIRING)

Minimum of 3 years of hands-on precision extrusion experience, preferably in cable, wire, tubing, or related polymer extrusion environments. * Background as an Extrusion Engineer, Plastics Engineer ...

Polymer Chemist

Fullerton, CA · On-site

$100K - $125K/yr

D. in Materials Science, Chemical Engineering, Chemistry, Polymer Science, or related field · ... film extrusion/lamination, and rapid prototyping · Knowledge and familiarity with polyolefin ...

Responsible for all aspects of the polymer extrusion line, including but not limited to; set-up and ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Responsible for all aspects of the polymer extrusion line, including but not limited to; set-up and ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Responsible for all aspects of the polymer extrusion line, including but not limited to; set-up and ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Precision Extrusion Engineer

Taunton, MA · On-site

$90K - $120K/yr

Responsible for all aspects of the polymer extrusion line, including but not limited to; set-up and ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Precision Extrusion Engineer

Taunton, MA · On-site

$90K - $120K/yr

Responsible for all aspects of the polymer extrusion line, including but not limited to; set-up and ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Arab, AL More about this job > Description Process Engineer WITH Blown Film Extrusion Experience is Required *Send Resume Today! Requirements: Blown Film Extrusion Experience A Bachelor's Degree in a ...

... film extrusion/lamination, and rapid prototyping · Knowledge and familiarity with polyolefin ... engineer and manufacture sustainable biopolymer technology for durable consumer goods.

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Polymer Film Extrusion Engineer information

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$72K

$101.1K

$140K

How much do polymer film extrusion engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for polymer film extrusion engineer in the United States is $101,111.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $110,500.00 per year, depending on experience, location, and employer.

What are popular job titles related to Polymer Film Extrusion Engineer jobs?

For Polymer Film Extrusion Engineer jobs, the most frequently searched job titles are:

Senior Medical Tubing Extrusion Engineer

Harleysville, PA • On-site

Martech Medical Products
Manufacturing • 201 - 500 employees

$100K - $138K/yr

Full-time

Re-posted 14 days ago


Key responsibilities

  • Lead the development, optimization, validation, and sustainment of medical tubing extrusion processes.

  • Design, develop, qualify, and maintain extrusion tooling and lead process validation activities.

  • Troubleshoot complex process, tooling, equipment, and product quality issues using structured problem-solving methodologies.


Job description


Senior Medical Tubing Extrusion Engineer
Onsite Position
Relocation assistance is not available

Join Our Team
Join a growing medical device manufacturing organization where your technical expertise will directly impact the development and production of innovative healthcare technologies.  As a Senior Medical Tubing Extrusion Engineer, you will serve as the technical leader for extrusion process development, validation, optimization, and commercialization activities.  This role offers the opportunity to work on complex medical tubing products, influence manufacturing strategy, mentor technical talent, and drive continuous improvement in a highly regulated environment.
Position Summary
The Senior Medical Tubing Extrusion Engineer serves as the subject matter expert for medical tubing extrusion processes and technologies.  This individual leads process development, validation, equipment and tooling improvements, and new product introduction activities while partnering closely with Manufacturing, Quality, Maintenance, Supply Chain, Project Management, and Commercial teams.
This role combines hands-on engineering expertise with technical leadership and offers the opportunity to influence both current operations and future manufacturing capabilities.
How You Will Contribute
  • Lead the development, optimization, validation, and sustainment of medical tubing extrusion processes to ensure product quality, efficiency, and compliance.
  • Design, develop, qualify, and maintain extrusion tooling, including dies, tips, mandrels, sizing fixtures, and downstream tooling.
  • Lead process and equipment validation activities, including IQ, OQ, PQ, process characterization, and capability studies.
  • Serve as the technical lead for extrusion-related New Product Introduction (NPI), commercialization, scale-up, and technology transfer projects.
  • Drive continuous improvement initiatives focused on yield improvement, process capability, throughput, cost reduction, and operational excellence.
  • Troubleshoot complex process, tooling, equipment, and product quality issues using structured problem-solving methodologies.
  • Conduct root cause investigations and implement effective corrective and preventive actions.
  • Develop and maintain engineering documentation, validation reports, SOPs, work instructions, and process standards.
  • Evaluate manufacturability, capacity requirements, and technical feasibility for new business opportunities and customer programs.
  • Mentor and train engineers, technicians, and manufacturing personnel to strengthen technical capabilities throughout the organization.
  • Support customer audits, supplier assessments, technical reviews, and regulatory inspections.
  • Evaluate and implement new materials, equipment, automation technologies, and manufacturing methods to expand organizational capabilities.
  • Lead cross-functional projects that support strategic manufacturing and business objectives.
Required Qualifications
  • Bachelor's degree in Mechanical Engineering, Polymer Engineering, Chemical Engineering, Manufacturing Engineering, Biomedical Engineering, or a related engineering discipline.
  • 7+ years of experience in extrusion engineering, polymer processing, medical device manufacturing, or a related manufacturing environment.
  • Demonstrated expertise in medical tubing extrusion process development, optimization, and troubleshooting.
  • Strong knowledge of thermoplastics, polymer behavior, and extrusion processing principles.
  • Experience designing and developing extrusion tooling, including dies, tips, mandrels, and sizing systems.
  • Experience leading process and equipment validations, including IQ, OQ, and PQ activities.
  • Strong understanding of Design of Experiments (DOE), Statistical Process Control (SPC), process characterization, and capability analysis.
  • Experience conducting root cause investigations and implementing corrective and preventive actions.
  • Strong technical writing, project management, and communication skills.
  • Demonstrated ability to lead technical projects and mentor engineers, technicians, and manufacturing personnel.
Preferred Qualifications
  • Experience in medical device manufacturing.
  • Knowledge of FDA Quality System Regulations (QSR), ISO 13485, Good Manufacturing Practices (GMP), Design Controls, Risk Management, and Change Control processes.
  • Experience with complex medical tubing products, including multilumen, tapered, reinforced, microbore, and specialty extrusions.
  • Experience supporting NPI, customer qualification, commercialization, and technology transfer activities.
  • Lean Six Sigma Green Belt or Black Belt certification.
  • Experience with SolidWorks or equivalent CAD software.
  • Experience supporting technical quoting and manufacturability assessments.
Work Authorization Requirement:  Applicants must be legally authorized to work in the United States on an unrestricted basis.  The Company does not sponsor employment visas or provide immigration-related sponsorship now or in the future.  Candidates requiring current or future sponsorship for employment authorization are not eligible for consideration.
 

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