1

Plant Process Operator Jobs in Illinois (NOW HIRING)

... plant process initiatives. Operators will seek this person out for expert technical training and ... advice. Support a 24/7 APET and other polymers/food packaging plant operation. Troubleshoots ...

... plant process initiatives. Operators will seek this person out for expert technical training and ... advice. · Support a 24/7 APET and other polymers/food packaging plant operation. · Troubleshoots ...

The Candidate must go through a formal vetting process of qualification, which consists of a ... operating team to support good relations and coordinate efforts * Make suggestions to improve plant ...

Plant Operator (S/L/V)

IL · On-site

$21.59/hr

Plant Maintenance Operator (Sewer Division) - Sick Leave/Vacation Shift (after 6 months of ... raw or processed water. Enter and work in confined spaces using proper Personal Protective ...

Operator

Decatur, IL · On-site

$23.18/hr

The Operator will rotate through assignments with varying shifts of : 1st, 2nd and 3rd including ... Recommends plant process adjustment and modifications. General housekeeping. Collects and analyze ...

Operator

Decatur, IL · On-site

$17 - $22.25/hr

The Operator will rotate through assignments with varying shifts of : 1st, 2nd and 3rd including ... Recommends plant process adjustment and modifications. General housekeeping. Collects and analyze ...

Be Seen First

Process Control Engineer

Peoria, IL · On-site

$100K - $130K/yr

Sales Turnover; dept. operating budget; material and/or labor costs; value added; sales ... Working with others in the Operations and Maintenance teams to maintain the plant's process ...

Do you have experience working in Automation, Extrusion Operator, Thermoforming Operator, and/or ... Update, review and provide recommendations to plant Process Engineer for process sheet updates

Operator

Decatur, IL · On-site

$23.18/hr

The Operator will rotate through assignments with varying shifts of : 1st, 2nd and 3rd including ... Recommends plant process adjustment and modifications. General housekeeping.Collects and analyze ...

Showing results 21-40

Plant Process Operator information

See Illinois salary details

$13

$20

$30

How much do plant process operator jobs pay per hour?

As of Aug 12, 2026, the average hourly pay for plant process operator in Illinois is $20.49, according to ZipRecruiter salary data. Most workers in this role earn between $17.69 and $22.36 per hour, depending on experience, location, and employer.

What is the role of a plant process operator?

A plant process operator is responsible for controlling and monitoring industrial equipment and processes in a manufacturing or power plant setting. They operate control systems, perform routine inspections, and ensure safety and efficiency standards are maintained, often requiring technical skills and safety certifications. Their work involves managing equipment to produce consistent, safe, and efficient output.

Where do plant process operators make the most money?

Plant process operators tend to earn higher salaries in regions with a strong industrial or energy sector, such as areas with large manufacturing plants, refineries, or power plants. Factors like experience, certifications, and working in hazardous environments can also influence earning potential.

How much is a plant process operator paid in the USA?

The average annual salary for a plant process operator in the USA is approximately $50,000 to $70,000, depending on experience, location, and industry. Entry-level positions may start lower, while experienced operators with certifications can earn higher wages, often working shifts in industrial environments.

What are some common challenges faced by plant process operators and how can they be effectively managed?

Plant Process Operators often encounter challenges such as responding quickly to equipment malfunctions, maintaining strict safety and environmental compliance, and managing multiple processes simultaneously during peak production times. Effective communication with maintenance teams and supervisors is crucial for resolving technical issues promptly. Staying up-to-date with safety protocols and participating in ongoing training can help operators handle unexpected situations with confidence and maintain smooth plant operations.

What are the key skills and qualifications needed to thrive as a plant process operator?

To thrive as a Plant Process Operator, you need a solid understanding of industrial processes, safety regulations, and equipment operation, often supported by a high school diploma or technical certification. Familiarity with process control systems (such as SCADA or DCS), maintenance tools, and safety protocols like OSHA standards is typically required. Attention to detail, problem-solving abilities, and strong teamwork are vital soft skills in this role. These skills ensure efficient, safe, and reliable plant operations, minimizing downtime and supporting overall production goals.

What does a plant process operator do?

A Plant Process Operator is responsible for overseeing and managing the machinery and equipment that produce or process industrial materials, such as chemicals, oil, gas, or food products. Their duties typically include monitoring systems, adjusting controls, performing routine maintenance, and ensuring safety regulations are followed. Operators also troubleshoot issues, collect data, and report on production outcomes. They play a crucial role in maintaining efficient and safe plant operations.

What is the difference between Plant Process Operator vs Chemical Plant Operator?

AspectPlant Process OperatorChemical Plant Operator
CredentialsHigh school diploma or equivalent; often requires safety and equipment operation certificationsHigh school diploma; may require specific chemical handling certifications
Work EnvironmentFactories, power plants, manufacturing facilitiesChemical processing plants, refineries, manufacturing facilities
Industry UsagePower generation, manufacturing, utilitiesChemical manufacturing, petrochemicals, pharmaceuticals
Job FunctionsOperate and monitor equipment, ensure safety, perform routine maintenanceOperate chemical processing equipment, monitor chemical reactions, ensure safety protocols

Both roles involve operating and monitoring industrial equipment, but Chemical Plant Operators focus specifically on chemical processes and handling hazardous materials, often requiring specialized chemical certifications. Plant Process Operators have a broader scope across various industries like power and manufacturing. Understanding these differences helps job seekers find the right fit based on their skills and interests.

Infographic showing various Plant Process Operator job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $42,622 per year, or $20.5 per hour.

Process Engineer

Novolex

Franklin Park, IL

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 6 days ago


Novolex rating

7.3

Company rating: 7.3 out of 10

Based on 102 frontline employees who took The Breakroom Quiz

59th of 119 rated packaging manufacturers


Job description

Company OverviewWhy Choose Us?

Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Novolex manufacturing and sourcing expertise spans a diverse range of substrates including resin, paper, molded fiber, aluminum and more. We provide customers a broad array of stock and customized solutions with 120 product categories, 250 brands and over 39,000 SKUs.

Our Sustainability Commitment

The Novolex sustainability vision is built upon three pillars: our products, our operations and our people. Each is critically important to our growth and future as a business. These pillars form the foundation of our company-wide commitment to sustainability, helping us achieve our ambitious goals through our wide-ranging initiatives.

Job Description

Description:

Support all aspects of the APET Extrusion and Thermoforming Processes in Franklin Park IL plant.

Primary responsibility will be in the area of Extrusion and Thermoforming.

Maintains process methods and controls to meet quality standards.

Provides expert technical consultation in process troubleshooting, quality defects and problem identification/statement. This person will be the plant's main process engineering expert.

Develop solutions to problems that adversely affect the APET processes in the Franklin Park IL plant.

Provide technical advice, counsel and training in one or more areas to solve problems, identify new project opportunities, and guide plant process initiatives. Operators will seek this person out for expert technical training and advice.

Support a 24/7 APET and other polymers/food packaging plant operation.

Troubleshoots mechanical, electrical equipment and process issues and provides technical leadership and training to resolve same. Not an electrical expert but able to identify problems and rule out process or mechanical issues if applicable. Or solve for process/mechanical problems.

Prepare proposals for initiating new projects that impact the process. I.E. - Able to represent process needs when obtaining quotes from vendors.

Coordinate and lead new equipment, process, and product trials and production start-up efforts in Franklin Park site.

Qualifications:

Bachelor's degree in Engineering (Mechanical, Chemical, Plastics, or related field) preferred but not required. Candidates with significant hands-on plastics manufacturing experience will be strongly considered.

3+ years of experience in polymer extrusion, thermoforming, or plastics manufacturing process engineering, preferably within sheet extrusion operations.

Strong working knowledge of polymer processing fundamentals including temperature control, pressure management, screw performance, melt stability, and sheet quality characteristics.

Demonstrated experience troubleshooting complex manufacturing processes and implementing sustainable process improvements.

Experience optimizing extrusion or thermoforming processes to improve throughput, reduce scrap, and increase overall process capability.

Experience supporting process trials, new product introductions, and equipment validation activities.

Strong analytical and problem-solving skills with the ability to interpret process data, production trends, and operational performance metrics.

Ability to collaborate effectively with operations, maintenance, and quality teams in a fast-paced manufacturing environment.

Experience providing technical guidance or training to operators, technicians, or supervisors is strongly preferred.

Ability to manage multiple priorities and support a 24/7 manufacturing operation when technical issues arise.

Compensation:

A reasonable estimate of the current range is $105,000 - 115,000 + bonus + benefits. The range displayed on each job posting reflects the minimum and maximum target salaries for the position across all US locations. Within the range, individual pay is determined by job-related skills, experience, and relevant education or training. At Novolex, it is not typical for an individual to be hired at the top of the range for their role and compensation decisions are dependent on the facts and circumstances of each case.

 

The benefits for this role include 401(k) plan with company match, comprehensive medical, dental, and vision insurance, flexible spending and health savings accounts, paid vacation, and sick days, paid parental leave, paid holidays and wellness program.

Company BenefitsWhat You'll Get From UsBenefits

With safety as our top priority and a commitment to employee well-being an important focus, we offer comprehensive and competitive benefits that include medical, dental and vision insurance as well as a variety of other well-being resources focused on mental, physical and financial health. Specific benefits and well-being programs may vary depending on where you work.

Community Engagement

At Novolex, giving back to the local communities that support us is important. Our Focused Giving Program prioritizes support for organizations whose missions promote sustainability initiatives or address food and hunger needs. We also encourage facility level support of activities in the communities where our employees live and work.

Training and Development

We offer constant opportunities for advancement. From skills development to advanced education programs, training and development programs and courses are available through MyLearning. Programs include company and industry training curricula, support for formal education through the Tuition Reimbursement Program (Non-Union), and a Learning Management System that supports and enhances employee skills at all levels of the organization.

Novolex is committed to providing equal employment opportunity in all employment practices, including but not limited to selection, hiring, promotion, transfer, and compensation to all qualified applicants and employees without regard to age, race, color, national origin, sex, pregnancy, sexual orientation, gender identity, religion, handicap or disability, genetics, citizenship status, service member or veteran status, or any other category protected by federal, state, or local law. Any individual who, because of his or her disability, needs an accommodation in connection with an aspect of the Company's application process should contact myHRservices@novolex.com.

Formerly Pactiv Evergreen

Employment Type: FULL_TIME

What Novolex employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom