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Mechanical Simulation Jobs in Wisconsin (NOW HIRING)

WI · On-site

$120 - $160/hr

Modeling and Simulation Lead Engineer Overview Responsible for developing advanced modeling and simulation environments for electrical, thermal, and mechanical systems and enclosures used in ...

Perform calculations and simulations to optimize designs * Create technical documentation and reports Requirements: * Bachelor's degree in Mechanical Engineering or related field * Experience with CA ...

Perform calculations and simulations to optimize designs * Create technical documentation and reports Requirements: * Bachelor's degree in Mechanical Engineering or related field * Experience with CA ...

Perform calculations and simulations to optimize designs * Create technical documentation and reports Requirements: * Bachelor's degree in Mechanical Engineering or related field * Experience with CA ...

WI · On-site

$110 - $150/hr

Proficient in 3D CAD, simulation, mechanical assemblies, 2D drawings, and GD&T. * Manufacturing (DFM): Design for injection-molded plastics, sheet metal, die casting, extrusions, tooling, material ...

WI · On-site

$70 - $100/hr

Are you a driven Mechanical Engineer with a passion for precision engineering, automation, and ... Take responsibility for accurate calculations, simulations (FEA), and the correct application of GD ...

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Mechanical Simulation information

What is mechanical simulation?

Mechanical simulation is the use of computer software to model, analyze, and predict the behavior of mechanical systems under various conditions. It allows engineers to visualize how parts and assemblies will perform in real-world scenarios, such as under stress, heat, or motion, without the need for physical prototypes. This process helps identify potential issues early, optimize designs, and save both time and resources in product development.

What are the key skills and qualifications needed to thrive as a mechanical simulation engineer?

To thrive as a Mechanical Simulation Engineer, you need a solid background in mechanical engineering principles, mathematics, and physics, usually supported by a relevant engineering degree. Expertise with simulation software such as ANSYS, Abaqus, or SolidWorks, along with proficiency in programming languages like Python or MATLAB, is commonly required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret results and collaborate with multidisciplinary teams. These skills ensure accurate modeling, efficient problem resolution, and successful project outcomes in complex engineering environments.

What are some typical collaboration points between mechanical simulation engineers and other departments within a company?

Mechanical simulation engineers frequently work alongside design, manufacturing, and testing teams to ensure that virtual models accurately represent real-world conditions. They often consult with design engineers to clarify requirements and with manufacturing teams to address feasibility concerns. Regular meetings and reviews help align simulation results with project goals, and close collaboration with testing teams ensures that simulation outcomes are validated against physical prototypes. This multidisciplinary interaction is crucial for optimizing product performance and reducing development time.

What is the difference between Mechanical Simulation vs Mechanical Design?

AspectMechanical SimulationMechanical Design
Primary FocusAnalyzing and testing mechanical systems using simulation softwareCreating and developing mechanical components and assemblies
Required SkillsKnowledge of FEA, CAD, and simulation toolsCAD design, engineering principles, and product development
Work EnvironmentOften involves software modeling, testing labs, or virtual environmentsDesign studios, engineering offices, or manufacturing settings
Common CertificationsFEA certifications, CAD software certificationsProfessional engineering licenses, CAD certifications

Mechanical Simulation and Mechanical Design are closely related roles within the engineering field. Mechanical Simulation focuses on analyzing and validating mechanical systems through software tools, while Mechanical Design emphasizes creating and developing those systems. Both roles often require similar technical skills and certifications, but their core activities differ—one tests and predicts performance, the other designs and develops products.

What cities in Wisconsin are hiring for Mechanical Simulation jobs?

Cities in Wisconsin with the most Mechanical Simulation job openings:

Infographic showing various Mechanical Simulation job openings in Wisconsin as of August 2026, with employment types broken down into 94% Full Time, and 6% Nights. Highlights an 100% In-person job distribution.

Lead Engineer- Modeling & Simulation

WI • On-site


Faith Technologies Inc
Construction • 1 - 5K employees

8.0

Company rating: 8.0 out of 10

Based on 54 frontline employees who took The Breakroom Quiz

208th of 450 rated engineering

Great coworkers

People enjoy working here

Good employer


$120 - $160/hr

Other

Posted 12 days ago


Job description

Modeling and Simulation Lead Engineer

Overview

Responsible for developing advanced modeling and simulation environments for electrical, thermal, and mechanical systems and enclosures used in distributed energy resources and power distribution. Work closely with subject matter experts, product strategy teams, and systems engineers to create accurate, efficient simulations that support product development and drive innovation.

Key Responsibilities
  • Develop physics‑based modeling and simulation environments for a variety of electrical, thermal, and mechanical systems.
  • Develop FEA or CFD simulations of critical components and structures to optimize robustness and cost.
  • Conduct product architecture trade studies and optimization to maximize performance and minimize cost.
  • Integrate cost, weight, and specification data of components, systems, and renewable energy fuels into simulation models for techno‑economic analysis.
  • Collaborate with subject matter experts to characterize components and systems in a simulation environment and communicate analysis results.
  • Utilize DOE, optimization methods, and data‑driven modeling and analysis tools.
  • Use models and simulation platforms to verify and validate controls software.
  • Perform other related duties as required and assigned.
Requirements
  • Master’s degree in electrical engineering, mechanical engineering, or equivalent.
  • 8+ years of experience in systems simulation.
  • Knowledge of multi‑physics modeling software (e.g., Simulink, Simscape, SimcenterAmesim, GTSuite) or experience with CFD software.
  • Proficient in HIL, MIL, and/or SIL simulation platforms.
  • Strong understanding of renewable energy systems including solar, wind, power, or power distribution concepts.
  • Demonstrated implementation of real‑world power generation and distribution problems into complex modeling and simulation platforms.
  • Demonstrated development and implementation of modular component models with scalable flexibility.
  • Experience with machine learning models generated from data (a plus).
  • Experience developing SIL, MIL, and HIL platforms for verification and validation of controls software.
  • Experience with multi‑physics, CFD, or finite element analysis software for design.
  • Strong understanding of control systems, battery management, thermal system management, and energy management software.
  • Experience using version control for modeling and simulation (e.g., Git).
  • PhD in electrical or mechanical engineering with demonstrated simulation experience, or a demonstrated engineering research background.
Travel & Work Conditions
  • Travel: 5‑10%
  • Work Schedule: 7AM – 5PM, Monday‑Friday, with flexibility to meet business needs.
  • Location: Menasha, WI (onsite, 3days per week).

Faith Technologies, Inc. is an Equal Opportunity Employer – veterans/disabled.

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