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Mechanical Simulation Jobs in Illinois (NOW HIRING)

Perform detailed mechanical analysis and simulations to validate product performance and reliability. * Provide technical expertise and mentorship to junior engineers and team members. * Stay current ...

Deep knowledge of mechanical design principles, CAD software proficiency, and simulation tools to ensure robust product designs. * Experience with mechanical analysis techniques including stress ...

Deep knowledge of mechanical design principles, CAD software proficiency, and simulation tools to ensure robust product designs. * Experience with mechanical analysis techniques including stress ...

Staff Simulation Engineer

Lisle, IL · On-site

$100K - $130K/yr

Collaborate with mechanical, mechatronics, and PCB design engineers to translate simulation results into actionable design changes * Perform structural and thermal FEA on cold plate assemblies ...

... Mechanical Design Engineer, you will play a key role in the design and development of medical ... Use FEA and other simulation tools to validate designs for performance, reliability, and compliance ...

Role: FEA Simulation Engineer Location: Peoria, IL (100% Onsite) Employment Type: Fulltime ... Develop understanding of design mechanical capacity for strength and fatigue * Author reports ...

Simulation R&D Engineer

Lisle, IL · On-site

$90K - $120K/yr

Degree in Mechanical Engineering, Computer Science, Data Science, or a related field. * Strong ... Prior exposure to AI-driven simulation frameworks such as PhysicsAI, SimAI, or equivalent platforms.

Simulation Engineer (FEA) Location: Mossville, IL - Onsite Duration: FTE Salary: $80K-$95K/Year ... Mechanical, or equivalent. Typical Day The typical work for this role will primarily involve lead ...

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Mechanical Simulation information

What is mechanical simulation?

Mechanical simulation is the use of computer software to model, analyze, and predict the behavior of mechanical systems under various conditions. It allows engineers to visualize how parts and assemblies will perform in real-world scenarios, such as under stress, heat, or motion, without the need for physical prototypes. This process helps identify potential issues early, optimize designs, and save both time and resources in product development.

What are the key skills and qualifications needed to thrive as a mechanical simulation engineer?

To thrive as a Mechanical Simulation Engineer, you need a solid background in mechanical engineering principles, mathematics, and physics, usually supported by a relevant engineering degree. Expertise with simulation software such as ANSYS, Abaqus, or SolidWorks, along with proficiency in programming languages like Python or MATLAB, is commonly required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret results and collaborate with multidisciplinary teams. These skills ensure accurate modeling, efficient problem resolution, and successful project outcomes in complex engineering environments.

What are some typical collaboration points between mechanical simulation engineers and other departments within a company?

Mechanical simulation engineers frequently work alongside design, manufacturing, and testing teams to ensure that virtual models accurately represent real-world conditions. They often consult with design engineers to clarify requirements and with manufacturing teams to address feasibility concerns. Regular meetings and reviews help align simulation results with project goals, and close collaboration with testing teams ensures that simulation outcomes are validated against physical prototypes. This multidisciplinary interaction is crucial for optimizing product performance and reducing development time.

What is the difference between Mechanical Simulation vs Mechanical Design?

AspectMechanical SimulationMechanical Design
Primary FocusAnalyzing and testing mechanical systems using simulation softwareCreating and developing mechanical components and assemblies
Required SkillsKnowledge of FEA, CAD, and simulation toolsCAD design, engineering principles, and product development
Work EnvironmentOften involves software modeling, testing labs, or virtual environmentsDesign studios, engineering offices, or manufacturing settings
Common CertificationsFEA certifications, CAD software certificationsProfessional engineering licenses, CAD certifications

Mechanical Simulation and Mechanical Design are closely related roles within the engineering field. Mechanical Simulation focuses on analyzing and validating mechanical systems through software tools, while Mechanical Design emphasizes creating and developing those systems. Both roles often require similar technical skills and certifications, but their core activities differ—one tests and predicts performance, the other designs and develops products.

What cities in Illinois are hiring for Mechanical Simulation jobs?

Cities in Illinois with the most Mechanical Simulation job openings:

Infographic showing various Mechanical Simulation job openings in Illinois as of August 2026, with employment types broken down into 92% Full Time, 6% Part Time, 1% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution.

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 19 days ago


Key responsibilities

  • Perform and review advanced FEA and CFD analyses on mechanical components and assemblies.

  • Define simulation strategies, assumptions, and modeling approaches for high-risk or new cases.

  • Serve as a technical reviewer, approve simulation work, and lead technical discussions with cross-functional teams.


Mueller Water Products rating

8.9

Company rating: 8.9 out of 10

Based on 10 frontline employees who took The Breakroom Quiz


Job description

Who We Are:

Thank you for your interest in Mueller Water Products, Inc.

For more than 165 years, Mueller Water Products, Inc. has been building the future of water infrastructure. From lifesaving fire protection to data intelligence, we are committed to developing products and solutions that help cities and utilities deliver clean, safe drinking water to hundreds of millions of people across North America.

Our purpose is to connect communities to water, life's most essential resource, with exceptional, people solutions and products. Behind that purpose is a dedicated team, united by our shared values of respect, integrity, trust, inclusion and safety. With a vision to be the leader in water infrastructure solutions-solving challenges, enriching lives and safeguarding the future-we are making a positive impact that will last for generations.

By joining Mueller, you become part of a dynamic team dedicated to excellence and innovation, working collaboratively to achieve meaningful results. We champion our people because when they succeed, our communities thrive. We invite you to learn more about career opportunities with us and consider submitting your application.

Design Engineer IV - Simulation

Mueller Water Products is the nation's leading manufacturer of flow control devices for the water and gas distribution industries and has an immediate opening for a Design Engineer IV - Simulation. For over 160 years, MWP's manufacturing commitment has ensured one of the world's most precious resources, clean drinking water, reaches millions of people daily. Come be a part of something that sustains and enriches the lives of every human being.

As a Design Engineer IV - Simulation, you will serve as a senior technical lead in mechanical simulation (Individual Contributor - Technical Lead), responsible for performing and reviewing advanced FEA and CFD analyses in support of static and dynamic mechanical designs used in heavily regulated industrial applications. You will define simulation approaches, review and approve analysis work, and support high-impact or regulated design decisions across Mueller's product lines.

Primary Responsibilities

  • Independently perform complex FEA and CFD analyses evaluating mechanical components and assemblies subjected to static/dynamic loading, thermal and thermo-mechanical effects, pressure, flow, and fluid-structure interaction.
  • Apply advanced modeling techniques including nonlinear material behavior, contact, large deformation, plasticity, modal/harmonic/transient dynamic analysis, buckling/stability evaluation, fatigue/life prediction, and conjugate heat transfer/turbulence modeling.
  • Serve as a technical reviewer and approverof simulation work performed by other engineers.
  • Define simulation strategy, assumptions, modeling approach, and level of fidelity for new or high-risk cases at the program or system level.
  • Establish and reinforce best practices for modeling assumptions, meshing strategies, boundary conditions, and result interpretation.
  • Ensure simulation work is defensible, repeatable, and suitable for use in regulated environments.
  • Produce formal engineering analysis reports suitable for internal approval, customer review, and regulatory use.
  • Lead technical discussions and influence cross-functional decisions with design, manufacturing, and project leadership.
  • Own and evaluate risk acceptance and mitigation strategies for safety-critical applications.
  • Act as technical lead and mentor, guiding simulation work of other engineers.
  • Contribute to design margin justification and risk assessment for safety-critical applications.
  • Support technical discussions with customers and auditors as a subject matter expert.

Required Skills

  • Strong communication, presentation, and technical leadership skills.
  • Expert-level engineering judgment on model validity, assumptions, and risk.
  • Excellent design, technical, and analytical skills.

Required Education/Experience

  • Bachelor's Degree in Mechanical Engineering or equivalent technical discipline.
  • Typically 10+ years of progressive experience performing high-complexity FEA and CFD in industrial or regulated environments.
  • Expert-level proficiency across multiple simulation platforms: ANSYS Mechanical, ANSYS Fluent/CFX, SolidWorks Simulation, SolidWorks Flow Simulation, Abaqus, or COMSOL(breadth across multiple platforms is strongly valued).
  • Demonstrated experience reviewing and approving simulation work performed by others.
  • Experience working in a team-oriented, collaborative environment.
  • Working knowledge of testing methodologies and testing processes.
  • GD&T knowledge.

Preferred

  • Advanced degree (MS or PhD) in Mechanical Engineering or related field - commonly associated with peer roles at this level.
  • Proficiency with MATLAB and/or Python for post-processing, validation, or workflow efficiency.
  • Working knowledge of iron casting, machining, rubber, and manufacturing processes.
  • Six Sigma Black Belt or Green Belt.
  • PMP certification.
  • FE/EIT or PE certification.
  • Knowledge of problem-solving methodologies.

Salary/Pay Range:

$94,067 - $129,329 USD

The compensation range above reflects a good-faith estimate of starting base pay for full-time (40 hours per week) employment as of the date of posting. Individual compensation may vary depending on a variety of factors, including, but not limited to, the role, professional experience, job-related skills, achievements, and/or work location. The range listed is only one component of the total compensation package offered to candidates.

Other Compensation & Benefits:

Mueller offersan excellent salary and benefits package.Current benefit offerings include medical, dental, and vision insurance, 401k plan with 5% Company match, Employee Stock Purchase Plan (ESPP), short-term and long-term disability benefits, vacation, 100% paid parental leave, tuition reimbursement program, student debt retirement matching, well-being program, Employee Assistance Program (EAP), company-provided life insurance, supplemental insurance at group rates, and more.

Equal Employment Opportunity:

Mueller Water Products, Inc., as well as its subsidiaries, are equal employment employers. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, sexual orientation, gender identity, and/or expression), age, national origin, disability, citizenship status (except as authorized by law), protected veteran status, genetic information, and any other characteristic protected by federal, state or local law. In keeping with its obligations under applicable federal, state, and local law, Mueller will make reasonable accommodations for qualified individuals with disabilities. To request a reasonable accommodation at any time during the application or interview process, please contact a member of the Human Resources Department.

This employer participates in E-Verify. E-Verify is a web-based system that allows employers to confirm the eligibility of their employees to work in the United States. The system compares information from an employee's Form I-9, Employment Eligibility Verification, to data from U.S. Department of Homeland Security and Social Security Administration records. This notice applies to all applicants and employees, including those hired to work remotely.

Notice of E-Verify Participation:

This employer participates in E-Verify. E-Verify is a web-based system that allows employers to confirm the eligibility of their employees to work in the United States. The system compares information from an employee's Form I-9, Employment Eligibility Verification, to data from U.S. Department of Homeland Security and Social Security Administration records. This notice applies to all applicants and employees, including those hired to work remotely.

Upon enrollment, employers participating in E-Verify are required to clearly display the Notice of E-Verify Participation and Right to Work posters in English and Spanish, both which may be accessed at the links provided below.

IER Right to Work Poster (English/Spanish)

E-Verify Participation Poster (English/Spanish)

Accommodation:

Ifyourequireaccommodationsduringanystageoftheapplicationorinterviewprocess,pleaseletusknow.Wearehappytoworkwithyoutomeetyourneeds.


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