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Mechanical Controls Engineer Jobs in Madison, WI

MPI Products

Controls Engineer

Deerfield, WI · On-site

$110K/yr

We are seeking an energetic and highly motivated Controls Engineer with heavy experience with CNC ... Provide electrical guidance and mentorship to millwrights and mechanical maintenance staff.

MPI Products

Controls Engineer

Deerfield, WI

$81K - $105K/yr

We are seeking an energetic and highly motivated Controls Engineer with heavy experience with CNC ... Provide electrical guidance and mentorship to millwrights and mechanical maintenance staff.

MPI Products

Controls Engineer

Deerfield, WI · On-site

$110K/hr

We are seeking an energetic and highly motivated Controls Engineer with heavy experience with CNC ... Provide electrical guidance and mentorship to millwrights and mechanical maintenance staff.

Jobtailor

Controls Engineer

Oregon, WI · On-site

$85 - $110/hr

Requirements * A minimum of 3+ years of direct experience as a controls engineer working on ... A bachelor's degree in electrical, mechanical, chemical engineering or similar technical field ...

ALKAR-RAPIDPAK, INC.

Senior Controls Engineer

Lodi, WI · On-site

$97K - $128K/yr

Work closely with Mechanical Engineering, Manufacturing, Project Management, and Field Service to ... controls projects. * Full-system ownership -- See the result of your decisions in complete ...

Alkar

Senior Controls Engineer

Lodi, WI · On-site

$125K - $140K/yr

Lead the controls scope for complex equipment projects from initial requirements and system ... Work closely with Mechanical Engineering, Manufacturing, Project Management, and Field Service to ...

ALKAR-RAPIDPAK, INC.

Senior Controls Engineer

Lodi, WI

$125K - $140K/yr

Lead the controls scope for complex equipment projects from initial requirements and system ... Work closely with Mechanical Engineering, Manufacturing, Project Management, and Field Service to ...

Promachbuilt

Controls Engineering Manager

Middleton, WI · On-site

$83K - $108K/yr

Whether you're creative, strategic, persuasive, or mechanically inclined, there's a place for you ... You'll oversee and direct the controls engineering team for Quest that executes the design ...

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

The Senior Automation Engineer will be responsible for executing the integration, commissioning ... This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ...

AprilAire

Senior Automation Engineer

Madison, WI

$104K - $137K/yr

The Senior Automation Engineer will be responsible for executing the integration, commissioning ... This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ...

AprilAire

Principal Automation Engineer

Madison, WI · On-site

This role serves as a lead system-level integrator, ensuring mechanical, controls, and process ... The Principal Automation Engineer leads projects from early design review through implementation ...

AprilAire

Principal Automation Engineer

Madison, WI

This role serves as a lead system-level integrator, ensuring mechanical, controls, and process ... The Principal Automation Engineer leads projects from early design review through implementation ...

AprilAire

Principal Automation Engineer

Madison, WI · On-site

This role serves as a lead system-level integrator, ensuring mechanical, controls, and process ... The Principal Automation Engineer leads projects from early design review through implementation ...

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Showing results 1-20

All JobsMechanical Controls Engineer JobsMechanical Controls Engineer Jobs in Madison, WI

Mechanical Controls Engineer information

See Madison, WI salary details

$45.9K

$103.7K

$167.8K

How much do mechanical controls engineer jobs pay per year?

As of Aug 30, 2026, the average yearly pay for mechanical controls engineer in Madison, WI is $103,678.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,100.00 and $127,500.00 per year, depending on experience, location, and employer.

What is a mechanical controls engineer?

A Mechanical Controls Engineer is a professional who designs, develops, and maintains control systems that manage the behavior of machines and mechanical systems. They integrate sensors, actuators, and control algorithms to ensure optimal performance, safety, and reliability of equipment in industries such as manufacturing, automotive, and aerospace. Their work often involves programming, system modeling, and troubleshooting to improve automation and efficiency. Mechanical Controls Engineers collaborate with multidisciplinary teams to implement solutions that meet specific engineering requirements.

What are the key skills and qualifications needed to thrive as a mechanical controls engineer?

To thrive as a Mechanical Controls Engineer, you need a strong background in mechanical engineering principles, control systems, and automation, generally supported by a bachelor’s degree in engineering. Proficiency with tools like PLC programming, HMI development, AutoCAD, and simulation software, along with knowledge of relevant industry standards, is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you excel in multidisciplinary teams and manage complex projects. These skills ensure reliable system design, efficient troubleshooting, and successful project outcomes in dynamic engineering environments.

What are some typical challenges a mechanical controls engineer faces when integrating new automation systems into existing manufacturing lines?

Mechanical Controls Engineers often encounter challenges such as ensuring compatibility between new automation controls and legacy equipment, minimizing production downtime during integration, and addressing unforeseen issues with system communication protocols. Successful integration requires close collaboration with electrical engineers, software developers, and maintenance teams to troubleshoot problems and optimize system performance. Flexibility, strong problem-solving skills, and a proactive approach to documentation are key to overcoming these challenges while maintaining safety and efficiency standards.

What is the difference between Mechanical Controls Engineer vs Mechanical Design Engineer?

AspectMechanical Controls EngineerMechanical Design Engineer
Required CredentialsBachelor's in Mechanical or Electrical Engineering, control systems certificationsBachelor's in Mechanical Engineering, CAD certifications
Work EnvironmentIndustrial settings, automation, control systemsDesign offices, product development, CAD labs
Employer & Industry UsageManufacturing, automation, roboticsProduct design, machinery, consumer products

Mechanical Controls Engineers focus on designing and implementing control systems for machinery and automation, often working with electrical components and control software. Mechanical Design Engineers primarily develop mechanical components and systems using CAD tools. While both roles require mechanical engineering knowledge, Controls Engineers emphasize control systems and automation, whereas Design Engineers concentrate on product development and mechanical design.

Mechanical Controls Engineer jobs near you

Controls Engineer

Deerfield, WI • On-site

MPI Products
Motor Vehicle Manufacturing • 501 - 1,000 employees
Learn more about MPI Productsexternal

$110K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

Job description

Founded in 1969, MPI engineered Technologies is a US owned precision metal fabrication company with locations in Knox, IN, Deerfield, WI, Queretaro MX and its Headquarters in Troy, MI. Having expertise in fineblanking, stamping, grinding and high-speed stamping, MPI supports and supplies the automotive, agriculture, medical and industrial markets. Our vision is to be the leader in metal forming products, out performing our competitors in quality and lead the market in product development.
We are seeking an energetic and highly motivated Controls Engineer with heavy experience with CNC - for our Deerfield, WI location.
The Automation Engineer is responsible for the maintenance and troubleshooting of PLC of our production machines. The Automation Engineer will focus primarily on Rockwell Automation and Siemens platforms. This position works cross-functionally with Production, Quality, and Engineering teams.
  • Responsibilities include:
    • Serve as a senior electrical resource for difficult troubleshooting, root-cause investigation, and resolution of controls issues on the production floor.
    • Review electrical schematics, panel designs, controls documentation, and code for safety, accuracy, maintainability, and compliance with project requirements.
    • Improve programming standards, reusable code, system architecture, version control, documentation, and commissioning practices across the Controls team.
    • Provide electrical guidance and mentorship to millwrights and mechanical maintenance staff.
    • Maintain, and troubleshoot PLC programs using Rockwell and Siemens Automation
    • Troubleshoot and resolve automation system issues in a timely manner to minimize production downtime.
    • Collaborate with Production, Quality, and Engineering teams.

    Job Requirements and Qualifications:
    • 7+ years of experience designing and programming industrial control systems for automated machinery, OEM equipment, or systems-integration projects. Exceptional demonstrated capability may substitute for years of experience.
    • Strong proficiency with Rockwell/Allen-Bradley PLC and HMI platforms; Siemens experience is beneficial but not required.
    • Demonstrated ability to independently develop, debug, and commission complete control systems-not only modify existing programs.
    • Strong understanding of industrial networks and communication protocols, particularly EtherNet/IP.
    • Experience with process control, VFDs, servo motion, safety PLCs, instrumentation, and multi-system integration.
    • Ability to read, create, and review electrical schematics and technical controls documentation.
    • Ability to manage several active projects while communicating priorities, risks, and technical decisions clearly.
    • Bachelor's or Associate's degree in an engineering-related discipline, or equivalent technical training and experience.

What we can offer you:
  • Very competitive salary with a performance bonus
  • Medical, dental, vision, STD/LTD, life insurance
  • Safe harbor 401k
  • 10-holidays,
  • Vacation
  • and a GREAT working environment

Apply