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Materials Engineering Additive Manufacturing Jobs

Leidos

Additive Manufacturing Engineer

Huntsville, AL · On-site

... serve as an Additive Manufacturing Materials Engineer. With offices across the United States ... With backgrounds in materials science, chemistry/chemical engineering, physics, among others, the ...

Leidos

Additive Manufacturing Engineer

Huntsville, AL · On-site

... serve as an Additive Manufacturing Materials Engineer. With offices across the United States ... With backgrounds in materials science, chemistry/chemical engineering, physics, among others, the ...

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Materials Engineering Additive Manufacturing information

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How much do materials engineering additive manufacturing jobs pay per hour?

As of Sep 9, 2026, the average hourly pay for materials engineering additive manufacturing in the United States is $26.71, according to ZipRecruiter salary data. Most workers in this role earn between $19.47 and $32.93 per hour, depending on experience, location, and employer.

What is materials engineering additive manufacturing?

Materials engineering additive manufacturing is a specialized field that combines the principles of materials science with additive manufacturing technologies, such as 3D printing. Professionals in this area focus on designing, developing, and optimizing materials specifically for use in additive manufacturing processes. They investigate how different materials behave during printing and how properties can be tailored to achieve desired performance in the final product. This field is essential for advancing manufacturing capabilities in industries like aerospace, automotive, and healthcare.

What are the key skills and qualifications needed to thrive as a materials engineering additive manufacturing professional?

To excel in Materials Engineering Additive Manufacturing, a strong background in materials science, engineering principles, and additive manufacturing processes is essential, often supported by a relevant engineering degree. Familiarity with 3D modeling software (such as SolidWorks or AutoCAD), additive manufacturing machines, and knowledge of material testing protocols are typically required, along with certifications like Six Sigma or AM certificates. Strong problem-solving abilities, attention to detail, and effective teamwork and communication skills help professionals stand out in this evolving field. These competencies are crucial for ensuring innovative, reliable, and efficient production of advanced materials and components using additive manufacturing technologies.

What are some typical challenges faced by materials engineers working in additive manufacturing, and how can they be addressed?

Materials Engineers in Additive Manufacturing often encounter challenges related to material compatibility, process optimization, and quality control. Ensuring consistent material properties during the printing process can be complex, as factors like temperature, build orientation, and layer adhesion significantly impact the final product. Close collaboration with design engineers and process technicians is essential to troubleshoot issues and develop effective solutions. Staying updated with the latest advancements in additive manufacturing technologies and participating in cross-functional teams can help engineers overcome these challenges and contribute to innovative product development.

What are popular job titles related to Materials Engineering Additive Manufacturing jobs?

For Materials Engineering Additive Manufacturing jobs, the most frequently searched job titles are:

Infographic showing various Materials Engineering Additive Manufacturing job openings in the United States as of August 2026, with employment types broken down into 83% Full Time, 12% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 94% Physical, 1% Hybrid, and 5% Remote job distribution, with an average salary of $55,567 per year, or $26.7 per hour.

Additive Manufacturing Engineer

Huntsville, AL • On-site

Leidos
IT Services • 10K+ employees
Learn more about Leidosexternal

Full-time

Re-posted 3 days ago

Leidos rating

8.3

Company rating: 8.3 out of 10

Based on 153 frontline employees who took The Breakroom Quiz

81st of 500 rated business services

Job description

Leidos Dynetics' Advanced Materials Department is seeking a passionate, detail-oriented problem-solver to serve as an Additive Manufacturing Materials Engineer. With offices across the United States engaging in the defense, space, cyber and commercial fields, Leidos provides responsive, cost-effective engineering, scientific and IT solutions.
The Advanced Materials Department is a multi-disciplinary team that provides materials engineering expertise for every phase of a program. With backgrounds in materials science, chemistry/chemical engineering, physics, among others, the department has experience in executing a variety of efforts from R&D, to prototype development, to supporting design and build tasks for manufacturing. Beyond subject matter expertise, the department has the analysis equipment, multi-physics modelling capability and experimental lab space to support activities ranging from proof-of-concept experimentation to manufacturing support.
As an integral member of the Advanced Materials Department, the successful candidate will balance multiple activities including but not limited to:
- Metallurgical and material science analysis and recommendations for multiple programs, guiding the successful use of additive manufacturing.
- Starting with a desired application, provide recommendations on AM technology and materials; perform trades on capability, cost, lead time, post processing, defects, deformation, expected material/component mechanical and thermal properties at both the microstructural and macro level.
- Developing plans and layouts for additive manufacturing equipment and capabilities
- Contributing to multiple program teams as the resident additive manufacturing expert across multiple metal additive technologies
- Design for additive manufacturing (DfAM)
Basic Qualifications
  • Resident of North Alabama or willing to relocate to work on-site in Huntsville, AL.
  • Experience in metallurgy/material science of additively manufactured materials
  • Understanding of/ability to quantify expected material property outcomes based on microstructure and metallurgical mechanisms common in additively manufactured aerospace alloys
  • Familiar with high strength/temperature metal alloys (nickels, HEAs, refractories, etc.)
  • Hands-on experience with metal additive manufacturing engineering
  • Experience with and basic understanding of design for additive manufacturing (DfAM), especially with Powder Bed Fusion, DED, and/or Cold Spray.
  • Experience with metallurgical specimen preparation and inspection
  • Bachelor's degree with a minimum 3.2 GPA in materials engineering, materials science, manufacturing engineering, or a related field from an ABET accredited university.
  • 5+ years experience in metal additive manufacturing, or MS with 2+ years experience, or PhD with 1+ years experience

Preferred Qualifications
  • Hands-on experience with the following metal additive manufacturing processes: Laser Powder Bed Fusion (LPBF), Cold Spray Additive Manufacturing, Directed Energy Deposition (DED), and Wire Arc Additive Manufacturing (WAAM)
  • Hands on experience preparing mechanical testing, including monotonic, fatigue, creep, etc.
  • Experience setting up metal builds with software like Materialise Magics, Oqton 3DXpert, EOSPrint, etc.
  • Experience with metal additive manufacturing support structure design.
  • Ability to support hardware systems including setup, operation, and troubleshooting of AM equipment.
  • Experience with build parameter development, process development/optimization, and qualification.
  • Familiarity with post-processing methods including heat treatment, machining, and surface finishing.
  • Experience with simulation tools for additive manufacturing (thermal, distortion, support optimization).
  • Exposure to in-situ monitoring systems or sensor integration in AM platforms.
  • Programming or scripting experience (Python, MATLAB, or similar) for data analysis or workflow automation.
  • Experience in communicating with external vendors or in contract manufacturing
  • Experience obtaining quotes for work and equipment
  • Experience writing proposals
  • Design experience on SolidWorks, Creo, or other CAD systems
  • Experience troubleshooting and maintaining complex AM equipment, including laser optics, process monitoring
  • Experience working with hazardous materials
  • Experience writing standard operating procedures and safety work practices documents
  • Experience setting up AM equipment and training others on equipment

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo - because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 - and moving faster than anyone else dares.
Original Posting:
September 3, 2026
For U.S. Positions: While subject to change based on business needs, Leidos reasonably anticipates that this job requisition will remain open for at least 3 days with an anticipated close date of no earlier than 3 days after the original posting date as listed above.
Pay Range:
Pay Range $87,100.00 - $157,450.00
The Leidos pay range for this job level is a general guideline only and not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.

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About Leidos

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At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable practices. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community.

Industry

It services

Company size

10,000+ Employees

Headquarters location

Reston, VA, US

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