Internship Additive Manufacturing Jobs in Alabama

Company Overview
Griffon Aerospace is a trusted aerospace solutions provider based in Madison, Alabama, specializing in the design, development, and operation of advanced unmanned aircraft systems (UAS). Since 1995, we have delivered over 12,000 unmanned air vehicles to the Department of Defense, allied nations, and commercial customers. We pride ourselves on being a lion-hearted partner, designing, building, and flying the most capable and intelligent aerial systems that give our servicemen an unfair advantage wherever they fly.
Position Summary
Griffon Aerospace is seeking Mechanical and Aerospace Engineering Interns to join our engineering team in Madison, Alabama. This internship offers hands-on experience with UAV structural design, fabrication, testing, and integration in a real-world aerospace and defense environment. This is a flexible part-time position that can accommodate either full-time work during summer/semester breaks or part-time work while classes are in session. The ideal candidate will be a rising junior or senior with strong mechanical or aerospace engineering fundamentals, practical hands-on skills, and a passion for unmanned aerial vehicle technology. Hard-working, productive freshmen and sophomores with demonstrated hands-on experience will also be considered.
Primary Responsibilities

• Assist with mechanical and structural design, analysis, and testing for unmanned aerial vehicles (UAVs)
• Support fabrication activities including 3D printing, composite layups, and assembly operations
• Participate in prototype development and hands-on building of UAV airframes and components
• Create and maintain 3D CAD models, drawings, and technical documentation
• Assist with mechanical testing and validation of prototype systems
• Support system integration activities and fit checks
• Conduct engineering analysis and trade studies under guidance of senior engineers
• Collaborate with engineers and technicians on various development projects
• Participate in design reviews and team meetings
• Learn and apply aerospace industry standards and best practices
• Assist with preparation of technical reports and presentations
• Support manufacturing process development and improvement initiatives

Required Qualifications

• Currently enrolled in an accredited Bachelor's or Master's degree program in Mechanical or Aerospace Engineering or related field
• Strong academic performance with solid understanding of mechanical/aerospace engineering fundamentals
• Experience with 3D CAD software (SolidWorks, CATIA, NX, or similar)
• Hands-on experience with fabrication, prototyping, or manufacturing processes
• Strong analytical and problem-solving skills
• Excellent communication skills and ability to work effectively in a team environment
• Self-motivated with eagerness to learn and contribute
• Must be a U.S. Person as defined by ITAR regulations and able to access ITAR and CUI (Controlled Unclassified Information)

Preferred Qualifications

• Experience with composite materials fabrication (layups, vacuum bagging, curing processes)
• Hands-on experience with CNC machining operations and G-code programming
• Proficiency with 3D printing technologies and design for additive manufacturing
• Coursework or projects in aircraft structures, aerodynamics, or flight mechanics
• Experience with FEA tools such as ANSYS, Abaqus, or Nastran
• Participation in robotics competitions, UAV projects, Design-Build-Fly, or related extracurricular activities
• Familiarity with GD&T (Geometric Dimensioning and Tolerancing)
• Experience with hand tools, power tools, and shop equipment
• Coursework in statics, dynamics, mechanics of materials, and thermodynamics

Physical Requirements

• Ability to work at a desk, bench, or shop floor for extended periods
• Capable of lifting and handling components, tooling, and assemblies (up to 50 lbs)
• Comfortable working in a shop/lab environment with appropriate PPE

Work Environment and Schedule

• Part-time position in Madison, Alabama with flexible scheduling options:
  • 15-25 hours/week while classes are in session
  • Option for Full-time (40 hours/week) during summer break or semester breaks
• Work will be performed in engineering laboratory, production integration floor and office environments
• Schedule flexible to accommodate academic commitments
• Duration: Semester-long or summer internships available

Reporting Structure
This position reports to the Mechanical Engineering Manager and works closely with the engineering team under the guidance of experienced engineers.
Compensation and Benefits

• Competitive hourly rate: commensurate with experience and academic standing
• Hands-on experience with cutting-edge UAV technology
• Mentorship from experienced aerospace engineers
• Exposure to real-world aerospace and defense engineering projects
• Networking opportunities within the aerospace industry
• Potential for full-time employment upon graduation

Why Join Griffon Aerospace?
At Griffon Aerospace, you'll be part of a team developing next-generation unmanned aerial systems for national defense. You'll gain exposure to cutting-edge technologies in a dynamic, fast-paced environment where your contributions directly impact critical defense capabilities. We offer opportunities for professional growth and the chance to work on innovative projects that make a difference.
US CITIZENSHIP REQUIRED

• Yes

ABILITY TO OBTAIN SECURITY CLEARANCE

• Yes