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Intern Process Safety Engineer Jobs in Dallas, TX

HollyFrontier

Manager Process Safety

Dallas, TX · On-site

The role partners with operations, engineering, and leadership to ensure compliant and practical riskbased process safety programs that protect people, assets, the environment, and company reputation.

HF Sinclair

Manager Process Safety

Dallas, TX · On-site

The role partners with operations, engineering, and leadership to ensure compliant and practical risk‑based process safety programs that protect people, assets, the environment, and company ...

HF Sinclair

Manager Process Safety

Dallas, TX · On-site

The role partners with operations, engineering, and leadership to ensure compliant and practical riskbased process safety programs that protect people, assets, the environment, and company reputation.

HF Sinclair

Manager Process Safety

Dallas, TX · On-site

The role partners with operations, engineering, and leadership to ensure compliant and practical risk-based process safety programs that protect people, assets, the environment, and company ...

Oxy

Process Safety Manager

Dallas, TX

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

OxyChem

Process Safety Manager

Dallas, TX · On-site

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

Quest Global

Safety Engineer

Dallas, TX · On-site

$45 - $55/hr

Safety Engineer - Medical products - 6+ Years Experience Primary Job function - * Experience with ... systems or processes. * Collaborates across functional areas, including engineering, project ...

ntmw

Safety Specialist

Wylie, TX · On-site

Bachelor's degree in risk management, safety management, public health, process safety engineering, chemical safety engineering, industrial hygiene, or a related STEM field desired. * Certification ...

Quest Global

Safety Engineer

Dallas, TX

$45 - $55/hr

Safety Engineer - Medical products - 6+ Years Experience Primary Job function - * Experience with ... systems or processes. * Collaborates across functional areas, including engineering, project ...

Quest Global

Safety Engineer

Dallas, TX · On-site

$45 - $55/hr

Safety Engineer - Medical products - 6+ Years Experience Primary Job function - * Experience with ... systems or processes. * Collaborates across functional areas, including engineering, project ...

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All JobsIntern Process Safety Engineer JobsIntern Process Safety Engineer Jobs in Dallas, TX

Intern Process Safety Engineer information

See Dallas, TX salary details

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How much do intern process safety engineer jobs pay per hour?

As of Aug 5, 2026, the average hourly pay for intern process safety engineer in Dallas, TX is $21.94, according to ZipRecruiter salary data. Most workers in this role earn between $18.08 and $25.67 per hour, depending on experience, location, and employer.

What is an intern process safety engineer?

Intern Process Safety Engineers are students or recent graduates who work alongside experienced engineers to learn about identifying, assessing, and managing risks related to chemical processes in industrial settings. They assist with safety audits, risk assessments, and the development of safety protocols to ensure compliance with regulations and to protect both people and the environment. This role provides hands-on experience with process safety management systems and helps interns understand how to prevent accidents and hazardous incidents in manufacturing or chemical plants.

What types of projects or tasks might an intern process safety engineer be assigned during their internship?

As an Intern Process Safety Engineer, you can expect to support experienced engineers with risk assessments, participate in process hazard analyses, and assist in reviewing safety documentation such as Process Safety Management (PSM) reports. You may also help collect and analyze data related to incident investigations or safety audits. Collaboration with operations, maintenance, and EH&S teams is common, giving you exposure to cross-functional teamwork and real-world safety challenges. These experiences provide valuable hands-on learning opportunities and can help you build a strong foundation for a future career in process safety engineering.

What is the difference between Intern Process Safety Engineer vs Process Safety Engineer?

AspectIntern Process Safety EngineerProcess Safety Engineer
QualificationsEnrolled in or recent graduate of engineering or safety programBachelor's or higher in engineering, certifications preferred
Work EnvironmentSupportive, learning-focused, entry-level tasksResponsible for safety analysis, risk assessments, and safety protocols
Employer UsageInternship programs in industrial, chemical, or manufacturing companiesFull-time safety roles in similar industries

The main difference is that an Intern Process Safety Engineer is an entry-level position focused on learning and supporting safety tasks, while a Process Safety Engineer is a full-time professional responsible for implementing safety measures and risk management in industrial settings.

What are the key skills and qualifications needed to thrive as an intern process safety engineer, and why are they important?

To thrive as an Intern Process Safety Engineer, you need a solid background in chemical or process engineering principles, often supported by progress toward a relevant engineering degree. Familiarity with process simulation tools (like Aspen HYSYS), safety management systems, and regulatory standards such as OSHA or NFPA is typically required. Strong analytical thinking, attention to detail, teamwork, and effective communication are vital soft skills in this role. These competencies ensure safety risks are identified and mitigated, supporting safe and efficient plant operations.
What are the most commonly searched types of Process Safety Engineer jobs in Dallas, TX? The most popular types of Process Safety Engineer jobs in Dallas, TX are:
Intern Process Safety Engineer jobs near you
Infographic showing various Intern Process Safety Engineer job openings in Dallas, TX as of July 2026, with employment types broken down into 96% Full Time, 2% Part Time, and 2% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $45,644 per year, or $21.9 per hour.

Manager Process Safety

HollyFrontier

Dallas, TX • On-site

Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 13 days ago

Job description

Basic Function

HF Sinclair in Dallas, Texas is seeking a Process Safety Manager to provide technical leadership and oversight for process safety and operational risk reduction across midstream pipelines, storage tanks, and loading facilities. The role partners with operations, engineering, and leadership to ensure compliant and practical riskbased process safety programs that protect people, assets, the environment, and company reputation.

Job Duties

Process Safety Leadership

  • Serves as the primary technical authority for process safety elements applicable to midstream operations, including hazard identification, risk analysis, and safeguards management.
  • Provides expert guidance on process safety risks associated with pipelines, storage terminals, pump stations, and liquid loading facilities.
  • Supports development, implementation, and continuous improvement of process safety policies, standards, and procedures.

Risk Analysis & Engineering Support

  • Conducts risk assessment activities such as hazard and operability studies for new and existing assets.
  • Participates in design reviews, Management of Change (MOC), PreStartup Safety Reviews (PSSR), and material or equipment changes affecting hydrocarbon systems.
  • Reviews and approves technical studies related to overpressure protection, surge protection, leak detection,  and other loss of containment prevention and emergency response equipment.

Regulatory & Standards Compliance

  • Interprets and ensures compliance with applicable regulations and standards, including PHMSA, DOT pipeline safety regulations, API, NFPA, and applicable state requirements.
  • Provides technical support during regulatory inspections, audits, and incident investigations.
  • Tracks regulatory changes impacting midstream facilities and communicates implications to stakeholders.

Incident Prevention & Learning

  • Supports investigations of incidents, near misses, and highpotential events; identifies systemic and latent process safety failures.
  • Leads development and tracking of corrective actions to address root causes.
  • Analyzes leading and lagging process safety metrics and recommends improvement actions.

Operational Engagement & Training

  • Partners with operations, maintenance, and engineering teams to embed process safety principles into daytoday work.
  • Develops and delivers process safety training for engineers, operators, and leaders.
  • Coaches teams on hazard awareness, barrier integrity, and safe operating envelopes.
Experience

10+ years of experience in process safety, operations, or engineering within oil and gas or adjacent process industries, with direct exposure to midstream assets.

Strong working knowledge of pipeline safety and other regulatory requirements and pipeline and terminal safety standards.

Demonstrated experience leading risk assessments, managing MOCs, and incident investigations.

Preferred Experience:

Experience with longdistance pipelines, storage terminals, and liquid fuel loading rack operations.

Education Level

Bachelor's degree in Chemical or Mechanical Engineering, or a related technical discipline

Required Skills

Strong technical judgment with a practical, fieldfocused mindset

Ability to influence without authority and work effectively across disciplines

Clear written and verbal communication skills

High integrity, attention to detail, and commitment to operational excellence

Supervisory/Managerial Responsibility

Responsible for the supervision, and leadership, of employees in Process Safety across multiple locations.

Work Conditions

This role may require 30% travel to field locations, terminals, and pipeline facilities. The position involves collaboration with crossfunctional teams in both office and operational environments.

Benefits
HF Sinclair offers a comprehensive benefits package designed to support the well-being of our employees and their families. Our benefits include, but are not limited to, the following:
 
  • Medical Insurance
  • Vision Insurance
  • Dental Insurance
  • Paid Time-Off
  • 401(k) Retirement Plan with match
  • Educational Reimbursement
  • Parental Bonding Time
  • Employee Discounts
 
We are committed to fostering a supportive and inclusive work environment, ensuring our employees have the resources needed to thrive professionally and personally. Benefit eligibility is governed by official plan documents, for more details visit Total Rewards.
Physical Requirements
Job conditions require standing, walking, sitting, talking or hearing, making visual inspections, making precise finger and hand movements, reaching or grasping, lifting or carrying and pushing or pulling up to 15lbs, climbing up to 25 ft., ability to wear personal protective equipment (beards not permitted). 
Our One HF Sinclair Culture:
At HF Sinclair, we are united through our One HF Sinclair Culture, which is underpinned by our five core values of Safety, Integrity, Teamwork, Ownership and Inclusion. Developed to empower our people, our five core cultural values are at the heart of everything we do and extend to how we engage our stakeholders. These values influence our decisions, shape our behaviors and keep us connected across the entire organization. We maintain a true Safety culture for our employees, communities, environments and customers. Our goal is to make sure everyone returns home safely each day. We have a long-standing commitment to Integrity and ethical behavior and do what is right for our employees, investors, communities and the environment. We encourage employees to Step Up and Stand Out by championing a culture of Teamwork and Ownership. We foster a culture of Inclusion by encouraging diversity of experiences, viewpoints and backgrounds. What makes each of us different, together makes us stronger.
About HF Sinclair Corporation
HF Sinclair Corporation, headquartered in Dallas, Texas, is an independent energy company that produces and markets high-value light products such as gasoline, diesel fuel, jet fuel, renewable diesel and other specialty products. HF Sinclair owns and operates refineries located in Kansas, Oklahoma, New Mexico, Wyoming, Washington and Utah and markets its refined products principally in the Southwest U.S., the Rocky Mountains extending into the Pacific Northwest and in other neighboring Plains states. HF Sinclair supplies high-quality fuels to more than 1,500 branded stations and licenses the use of the Sinclair brand at more than 300 additional locations throughout the country. In addition, subsidiaries of HF Sinclair produce and market base oils and other specialized lubricants in the U.S., Canada and the Netherlands, and export products to more than 80 countries. Through its subsidiaries, HF Sinclair produces renewable diesel at two of its facilities in Wyoming and also at its facility in Artesia, New Mexico. HF Sinclair provides petroleum product and crude oil transportation, terminalling, storage and throughput services to its refineries and the petroleum industry.
Equal Opportunity Employer

HF Sinclair Corporation is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status or any other prohibited ground of discrimination.

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