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Intern Process Safety Engineer Jobs in Chicago, IL

Ecolab

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Ecolab

Process Safety Engineer

Joliet, IL

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Honeywell

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

H.B Fuller

PSM Engineer

Frankfort, IL

Position Overview The Process Safety Management (PSM) Engineer leads process risk reduction initiatives across multiple manufacturing facilities handling flammable materials. This role serves as the ...

New

Gotion, Inc.

Process Engineer Intern

Manteno, IL · On-site

$20/hr

Job Summary The Process Engineer Intern will support the manufacturing engineering team in ... Follow all safety, quality, and operational guidelines. Required Qualifications Currently pursuing ...

Honeywell

HSE Engineer II

Des Plaines, IL

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

Honeywell

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

DGI - Menard INC

Safety Engineer

Chicago, IL · On-site

Supporting all safety efforts and promoting Company safety culture to all levels of coworkers and ... Conducting training and assisting in the onboarding process. * Attending pre-construction meetings ...

Gotion, Inc.

Process Engineer Intern

Manteno, IL · On-site

$20/hr

Job Summary The Process Engineer Intern will support the manufacturing engineering team in ... safety, quality, and operational guidelines. Required Qualifications • Currently pursuing or ...

Linde

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

Linde Group

CO2 OES Process Engineer

Burr Ridge, IL

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

Sotera Health

Sr. Process Engineer

Oak Brook, IL

$105K - $135K/yr

The name Sotera Health was inspired by Soteria, the Greek goddess of safety, and reflects the ... The Engineer also leads development and documentation of new sterilization processes. In ...

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All JobsIntern Process Safety Engineer JobsIntern Process Safety Engineer Jobs in Chicago, IL

Intern Process Safety Engineer information

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How much do intern process safety engineer jobs pay per hour?

As of Jul 26, 2026, the average hourly pay for intern process safety engineer in Chicago, IL is $22.85, according to ZipRecruiter salary data. Most workers in this role earn between $18.80 and $26.73 per hour, depending on experience, location, and employer.

What are Intern Process Safety Engineers?

Intern Process Safety Engineers are students or recent graduates who work alongside experienced engineers to learn about identifying, assessing, and managing risks related to chemical processes in industrial settings. They assist with safety audits, risk assessments, and the development of safety protocols to ensure compliance with regulations and to protect both people and the environment. This role provides hands-on experience with process safety management systems and helps interns understand how to prevent accidents and hazardous incidents in manufacturing or chemical plants.

What types of projects or tasks might an Intern Process Safety Engineer be assigned during their internship?

As an Intern Process Safety Engineer, you can expect to support experienced engineers with risk assessments, participate in process hazard analyses, and assist in reviewing safety documentation such as Process Safety Management (PSM) reports. You may also help collect and analyze data related to incident investigations or safety audits. Collaboration with operations, maintenance, and EH&S teams is common, giving you exposure to cross-functional teamwork and real-world safety challenges. These experiences provide valuable hands-on learning opportunities and can help you build a strong foundation for a future career in process safety engineering.

What is the difference between Intern Process Safety Engineer vs Process Safety Engineer?

AspectIntern Process Safety EngineerProcess Safety Engineer
QualificationsEnrolled in or recent graduate of engineering or safety programBachelor's or higher in engineering, certifications preferred
Work EnvironmentSupportive, learning-focused, entry-level tasksResponsible for safety analysis, risk assessments, and safety protocols
Employer UsageInternship programs in industrial, chemical, or manufacturing companiesFull-time safety roles in similar industries

The main difference is that an Intern Process Safety Engineer is an entry-level position focused on learning and supporting safety tasks, while a Process Safety Engineer is a full-time professional responsible for implementing safety measures and risk management in industrial settings.

What are the key skills and qualifications needed to thrive as an Intern Process Safety Engineer, and why are they important?

To thrive as an Intern Process Safety Engineer, you need a solid background in chemical or process engineering principles, often supported by progress toward a relevant engineering degree. Familiarity with process simulation tools (like Aspen HYSYS), safety management systems, and regulatory standards such as OSHA or NFPA is typically required. Strong analytical thinking, attention to detail, teamwork, and effective communication are vital soft skills in this role. These competencies ensure safety risks are identified and mitigated, supporting safe and efficient plant operations.
What are the most commonly searched types of Process Safety Engineer jobs in Chicago, IL? The most popular types of Process Safety Engineer jobs in Chicago, IL are:
Intern Process Safety Engineer jobs near you
Process Safety Engineer

Process Safety Engineer

Ecolab

Joliet, IL • On-site

$107K - $161K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 22 days ago

Ecolab rating

7.5

Company rating: 7.5 out of 10

Based on 209 frontline employees who took The Breakroom Quiz

54th of 100 rated chemical manufacturers

Job description

Join the Ecolab manufacturing operation as our Process Safety Engineer (PHA facilitator). The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation, and improvement of chemical processes, plants through facilitation of Process Hazard Analyses (PHAs). Provide recommendations for appropriate practical improvements and support close out of recommendations. This role may be called upon for regional process safety support participating in internal compliance audits.
What You Will Do:
  • Primary responsibility will be to provide Process Hazard Analysis studies support which includes:
    • Prepare, facilitate, and scribe PHA studies through a variety of methodologies (What-If, Checklist, HAZOP, HAZID, etc.) and Layer of Protection Analysis (LOPA) and including facility siting, human factors.
    • Understand and comply with internal policies, standards and recognized and generally accepted good engineering practices relating to PHAs.
    • Ensure PHA scenarios, consequences, safeguards, and recommendations are complete and correctly identified and captured in the PHA software (PHAPro)
    • Write and review technical reports.
    • Read and interpret process documentation, piping and instrumentation drawings (P&ID), mechanical drawings, process flow diagrams, block flow diagrams, electrical line diagram, hazardous area classification drawings.
    • Ability to conduct PHAs and/or training in person as well as virtual
    • Provide training to meet the needs of personal at sites to participate and execute PHAs
    • Mentor associates at manufacturing sites to coach and develop PHA skills across the region
    • Build and maintain oversight of regional PHA calendar / status of PHAs and KPIs for the region
    • Provide quality assurance of recommendation close out

Position Details:
  • Up to 40% travel required
  • Will be based at one of our U.S. manufacturing site locations, Joliet, IL, Fresno, TX, or Garyville, LA are preferred

Minimum Qualifications:
  • Bachelors degree in an engineering field (chemical, electrical, mechanical, safety) or related
  • 5 years' experience in a chemical manufacturing environment
  • 3 years' experience in PHA facilitation in batch chemical industry in process safety, production, engineering or notified body
  • Excellent English verbal and written communication skills, interpersonal skills, facilitation skills, and client service
  • No immigration sponsorship is available for this role

Preferred Qualifications:
  • 10 years experience in a chemical manufacturing environment
  • Self-motivated, independent, organized, able work effectively under direction of senior engineers, handle multiple work assignments and projects and seek professional growth and development
  • Experience and expertise in reactive chemistry hazard management
  • Experience developing and evaluating/auditing PSM management systems
  • Experience with Quantitative Risk Assessment, fault tree/event tree analysis, fire, explosion and toxic gas release modeling
  • Experience and expertise in dust hazard management, evaluating processes for dust hazard fire and explosion risks (DHA)

Annual or Hourly Compensation Range:
The base salary range for this position is $107,600 - 161,500. This position is eligible for annual bonus pay based on performance, per plan terms. Many factors are taken into consideration when determining compensation, such as experience, education, training, geography, etc. We comply with all minimum wage and overtime laws.
Benefits
Ecolab provides the following benefits: medical, dental, vision, life insurance, accident insurance, critical illness insurance, hospital indemnity insurance, auto insurance, home insurance, pet insurance, identity theft protection, short-term and long-term disability, 401k, pension plans, retirement health care benefits, short-term incentives, vacation (12 days), holidays, parental leave, employee stock purchase plans (Full-Time Associates), discount on day care services and caregiver services, adoption assistance, group legal services, employee assistance program, employee discount program, and education assistance program, on-Site childcare and fitness facilities may be available at select Ecolab locations. Click here for additional benefits information. If you are viewing this posting on a site other than our Ecolab Career website, view our benefits at jobs.ecolab.com/working-here.
Potential Customer Requirements Notice
To meet customer requirements and comply with local or state regulations, applicants for certain customer-facing roles may need to:
- Undergo additional background screens and/or drug/alcohol testing for customer credentialing.
- Be fully vaccinated for COVID-19, including a booster if eligible, unless a religious or medical accommodation is requested by the applicant and approved by Ecolab.
Americans with Disabilities Act (ADA)
Ecolab will provide reasonable accommodation (such as a qualified sign language interpreter or other personal assistance) with our application process upon request as required to comply with applicable laws. If you have a disability and require accommodation assistance in this application process, please visit the Recruiting Support link in the footer of each page of our career website.

What Ecolab employees say

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Hours and flexibility

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About Ecolab

Sourced by ZipRecruiter

Ecolab is a global sustainability leader offering water, hygiene and infection prevention solutions and services that protect people and the resources vital to life.

Industry

Manufacturing

Company size

10,000+ Employees

Headquarters location

Saint Paul, MN, US

Year founded

1923

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