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Hydro Control Engineer Jobs (NOW HIRING)

Coordinate with electrical, civil, and control engineers for integrated hydropower plant design ... Strong experience in hydro turbine design and engineering. * Proven experience in turbine ...

Quality Engineer Supervisor

Sidney, OH · On-site

$66K - $86K/yr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... The Quality Engineer Supervisor leads quality assurance and control activities to ensure products ...

Quality Engineer Supervisor

Sidney, OH · On-site

$66K - $86K/yr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... The Quality Engineer Supervisor leads quality assurance and control activities to ensure products ...

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... Ability to direct controls engineers in building machine control software to perform proper machine ...

Project/Reliability Engineer

Mountain Top, PA · On-site

$93K - $117K/yr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... Design or modify mechanical and control systems for new or existing equipment, including ability to ...

Project/Reliability Engineer

Mountain Top, PA · On-site

$93K - $117K/yr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... Design or modify mechanical and control systems for new or existing equipment, including ability to ...

Quality Engineer Supervisor (22221)

Sidney, OH · On-site

$66K - $86K/yr

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production ... The Quality Engineer Supervisor leads quality assurance and control activities to ensure products ...

... Hydro's has provided engineering expertise, pump repair, and support services to the industry since 1969. Job Requirements: * 3+ years' experience in CNC Programing Mazak Lathe with Mazatrol control

Reliability Engineer

Gainesville, GA · On-site

$95K - $120K/yr

September 30, 2026 Hydro Extrusions is a world-leading aluminium extrusion business counting around ... control loops, and safety/security systems. * Defines, develops, administers, and refines the ...

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Hydro Control Engineer information

What does a hydro control engineer do?

A Hydro Control Engineer is responsible for designing, operating, and maintaining control systems for hydroelectric power plants. They ensure that water flow and electrical generation are efficiently managed, often using complex software and automated systems to monitor and adjust equipment. Their work helps maximize energy output while maintaining safety and environmental standards. Hydro Control Engineers also troubleshoot issues, perform regular system checks, and collaborate with other engineers and operators to optimize plant performance.

What are the typical daily tasks and team interactions for a hydro control engineer?

As a Hydro Control Engineer, your daily responsibilities often include monitoring and adjusting hydroelectric power plant control systems, analyzing operational data, and responding to system alarms to ensure optimal plant performance. You'll regularly collaborate with operations teams, maintenance staff, and sometimes external vendors to troubleshoot issues or implement upgrades. Effective communication and teamwork are key, as you may participate in daily briefings or cross-functional meetings to coordinate plant operations and maintenance schedules. This role also involves detailed reporting and documentation to ensure regulatory compliance and continuous improvement.

What are the key skills and qualifications needed to thrive as a hydro control engineer, and why are they important?

To thrive as a Hydro Control Engineer, you need a solid background in electrical or mechanical engineering, with specialized knowledge in hydropower systems and control processes, often supported by an engineering degree and relevant certifications. Familiarity with SCADA systems, PLC programming, and industry-standard software for monitoring and automation is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills are crucial for ensuring safe and efficient plant operations. These skills are vital for optimizing hydropower generation, maintaining system reliability, and ensuring compliance with regulatory standards.

What is the difference between Hydro Control Engineer vs Hydraulic Systems Technician?

AspectHydro Control EngineerHydraulic Systems Technician
CredentialsBachelor's in Mechanical, Civil, or Hydraulic Engineering; certifications like PE often preferredTechnical diploma or associate degree in hydraulics or mechanical technology; certifications in hydraulic systems
Work EnvironmentDesign, oversee, and optimize hydro control systems in power plants or water management facilitiesInstall, maintain, and repair hydraulic equipment and systems on-site in industrial or infrastructure settings
Employer & IndustryPower generation, water resource management, engineering consulting firmsIndustrial plants, water treatment facilities, construction companies

Hydro Control Engineers focus on designing and managing hydro control systems, requiring engineering degrees and planning skills. Hydraulic Systems Technicians handle installation and maintenance of hydraulic equipment, often with technical certifications. Both roles are vital in water and hydraulic industries but differ in responsibilities and qualifications.

What are popular job titles related to Hydro Control Engineer jobs?

For Hydro Control Engineer jobs, the most frequently searched job titles are:

Senior Hydro Controls Engineer - Hydro

Cranberry Township, PA

$94K - $124K/yr

Full-time

Medical, Dental, Vision, Retirement

Re-posted 7 days ago


Key responsibilities

  • Lead engineering efforts for retrofit and modernization projects within the North American hydroelectric power industry

  • Design and develop turbine governor systems and plant control solutions for hydroelectric facilities

  • Support Factory Acceptance Testing (FAT) and commission control systems at customer sites


Emerson Electric rating

7.5

Company rating: 7.5 out of 10

Based on 24 frontline employees who took The Breakroom Quiz


Job description

Emerson is seeking an experienced Advanced Senior Controls Engineer - Hydro to join our Power and Water Solutions team. In this critical role, you will be part of the Hydro Controls Engineering team responsible for delivering fully engineered control system solutions for hydroelectric power plants across North America.

This team focuses on modernizing existing hydro facilities through the replacement of turbine governor systems and related control equipment. Solutions are delivered as comprehensive turnkey projects, encompassing project management, engineering design, system integration, testing, and on-site commissioning. Your work will directly support reliable, efficient, and sustainable power generation for customers across the region.

Learn more about Emerson's Hydro Power Solutions.

Preferred Locations: Blue Bell, PA; Pittsburgh, PA; Warren, NJ; Latham, NY; Charlotte, NC; Houston, TX; Riverside, CA; Detroit, MI; Tinley Park, IL

In This Role, Your Responsibilities Will Be:

  • Lead engineering efforts for retrofit and modernization projects within the North American hydroelectric power industry 
  • Design and develop turbine governor systems and plant control solutions for hydroelectric facilities 
  • Interpret customer and industry technical specifications to create mechanical, hydraulic, and electrical control system designs 
  • Develop and adapt control logic using Ladder Logic, Structured Text, and functional flow diagrams 
  • Apply electrical and hydraulic schematics to ensure accurate, safe, and effective system integration 
  • Configure and customize PLC and HMI software to meet project-specific operational requirements 
  • Support Factory Acceptance Testing (FAT) and commission control systems at customer sites 
  • Develop control narratives, functional descriptions, and hardware and software test procedures 
  • Serve as a technical subject matter expert for hydro control systems, plant operations, and customer engagement

Who You Are:
You are a proactive problem solver who thrives in dynamic environments. You build strong relationships with customers and colleagues, fostering trust and collaboration. You stay focused on goals, adapt to challenges with a positive attitude, and consistently deliver high-quality results. You seek opportunities to innovate and improve processes, demonstrating resilience and accountability in achieving outcomes. 

For This Role, You Will Need:

  • Bachelor's degree or equivalent in engineering or related technical field
  • 7+ years of experience in controls and automation.
  • Hands-on experience with design and commissioning of control systems for hydro power plants and turbine governor systems.
  • Proficiency in PLC and HMI programming/configuration (Rockwell, Siemens, Schneider) and/or DCS systems.
  • Knowledge of communication networks such as Modbus, Ethernet/IP, Profinet, and DNP3.
  • Ability to serve as the primary technical contact for customers.
  • Willingness to travel up to 30% domestically to support projects.
  • Legal authorization to work in the United States without sponsorship now or in the future. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1 (including those with OPT or CPT) , H-1, H-2, L-1, B, J or TN, or who need sponsorship for work authorization now or in the future, are not eligible for hire.

Preferred Qualifications That Set You Apart:

  • 10+ years of experience in controls and automation engineering 
  • Ability to analyze and implement engineering designs for logic or digital circuitry, motor controls, instrumentation, or data acquisition systems.
  • Experience with pumped storage station controls.
  • Prior experience with Emerson Ovation controls systems  

Our Culture and Commitment To You:

At Emerson, we prioritize a workplace where every employee is valued, respected, and empowered to grow. We foster an environment that encourages innovation, collaboration, and diverse perspectives-because we know that great ideas come from great teams. Our commitment to ongoing career development and growing an inclusive culture ensures you have the support to thrive. Whether through mentorship, training, or leadership opportunities, we invest in your success so you can make a lasting impact. We believe diverse teams, working together are key to driving growth and delivering business results.

We recognize the importance of employee wellbeing. We prioritize providing flexible, competitive benefits plans to meet you and your family's physical, mental, financial, and social needs. We provide a variety of medical insurance plans, with dental and vision coverage, Employee Assistance Program, 401(k), tuition reimbursement, employee resource groups, recognition, and much more. Our culture offers flexible time off plans, including paid parental leave (maternal and paternal), vacation and holiday leave.

Our compensation philosophy is simple: we pay a competitive base salary, within the local market in which we operate, and reward performance during our annual merit review process. The salary range for this role is $128,700 - 167,300 annually, plus benefits, commensurate with the skills, talent, capabilities, and experience each candidate brings to a role.

#LI-SD1

WHY EMERSON 

Our Commitment to Our People

At Emerson, we are motivated by a spirit of collaboration that helps our diverse, multicultural teams across the world drive innovation that makes the world healthier, safer, smarter, and more sustainable. And we want you to join us in our bold aspiration.

We have built an engaged community of inquisitive, dedicated people who thrive knowing they are welcomed, trusted, celebrated, and empowered to solve the world's most complex problems - for our customers, our communities, and the planet. You'll contribute to this vital work while further developing your skills through our award-winning employee development programs. We are a proud corporate citizen in every city where we operate and are committed to our people, our communities, and the world at large. We take this responsibility seriously and strive to make a positive impact through every endeavor.

At Emerson, you'll see firsthand that our people are at the center of everything we do. So, let's go. Let's think differently. Learn, collaborate, and grow. Seek opportunity. Push boundaries. Be empowered to make things better. Speed up to break through. Let's go, together.

Work Authorization

Emerson will only employ those who are legally authorized to work in the United States. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1(including those with OPT or CPT) , H-1, H-2, L-1, B, J or TN, or who need sponsorship for work authorization now or in the future, are not eligible for hire.

Equal Opportunity Employer

Emerson is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, race, color, religion, national origin, age, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.

Accessibility Assistance or Accommodation

If you have a disability and are having difficulty accessing or using this website to apply for a position, please contact: idisability.administrator@emerson.com.   


ABOUT EMERSON 

Emerson is a global leader in automation technology and software. Through our deep domain expertise and legacy of flawless execution, Emerson helps customers in critical industries like life sciences, energy, power and renewables, chemical and advanced factory automation operate more sustainably while improving productivity, energy security and reliability.

With global operations and a comprehensive portfolio of software and technology, we are helping companies implement digital transformation to measurably improve their operations, conserve valuable resources and enhance their safety.

We offer equitable opportunities, celebrate diversity, and embrace challenges with confidence that, together, we can make an impact across a broad spectrum of countries and industries. Whether you're an established professional looking for a career change, an undergraduate student exploring possibilities, or a recent graduate with an advanced degree, you'll find your chance to make a difference with Emerson. Join our team - let's go!

No calls or agencies please. 


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