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Fuel Systems Engineer Jobs (NOW HIRING)

Fuel Systems Engineer III

Adelanto, CA · On-site

$80K - $150K/yr

... standard engineering methods and tools. · Help develop and maintain fuel system schematics, P&IDs, and interface control documents, ensuring proper integration with airframe, propulsion, and ...

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Fuel Systems Engineer (X-BAT)

Dallas, TX · On-site

$142K - $213K/yr

Shield AI is seeking a Staff Fuel Systems Engineer to design, analyze, and integrate fuel systems for our next-generation autonomous aircraft. You'll help develop innovative fuel storage, transfer ...

Shield AI is seeking a Staff Fuel Systems Engineer to design, analyze, and integrate fuel systems for our next-generation autonomous aircraft. You'll help develop innovative fuel storage, transfer ...

Shield AI is seeking a Staff Fuel Systems Engineer to design, analyze, and integrate fuel systems for our next-generation autonomous aircraft. You'll help develop innovative fuel storage, transfer ...

Apply Early

... Systems IPT which is responsible for... What You Will Be Doing As the Fuel System Engineer you will be responsible for delivering fluid and mechanical engineering solutions within advanced ...

Shield AI is seeking a Principal Fuel Systems Engineer to lead architecture, development, and validation of fuel systems for advanced AI-powered aircraft. In this role, you'll own the full lifecycle ...

Shield AI is seeking a Principal Fuel Systems Engineer to lead architecture, development, and validation of fuel systems for advanced AI-powered aircraft. In this role, you'll own the full lifecycle ...

Manage and prioritize multiple fuel systems tasks to support certification and aircraft delivery schedules. * Confer with engineers, suppliers, and external partners to implement operating procedures ...

Manage and prioritize multiple fuel systems tasks to support certification and aircraft delivery schedules. * Confer with engineers, suppliers, and external partners to implement operating procedures ...

Manage and prioritize multiple fuel systems tasks to support certification and aircraft delivery schedules. * Confer with engineers, suppliers, and external partners to implement operating procedures ...

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Fuel Systems Engineer information

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$53.5K

$127.2K

$167K

How much do fuel systems engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for fuel systems engineer in the United States is $127,215.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,000.00 and $157,000.00 per year, depending on experience, location, and employer.

What engineers make 300,000 a year?

Fuel Systems Engineers in the aerospace, defense, or automotive industries with extensive experience, advanced certifications, and specialized skills can earn salaries around $300,000 annually. Senior engineers in high-demand fields or leadership roles may also reach this compensation level, especially with bonuses and stock options included.

What is a fuel systems engineer?

A fuel systems engineer designs, develops, and tests fuel delivery systems for aircraft, vehicles, or machinery. They analyze fuel flow, pressure, and safety requirements, often using CAD software and industry standards to ensure system efficiency and compliance. This role typically requires knowledge of thermodynamics, fluid mechanics, and relevant certifications.

What are the key skills and qualifications needed to thrive as a Fuel Systems Engineer, and why are they important?

To thrive as a Fuel Systems Engineer, you need a strong background in mechanical or aerospace engineering, with expertise in fluid dynamics and thermodynamics, often supported by a relevant engineering degree. Familiarity with CAD software, simulation tools like MATLAB or ANSYS, and knowledge of industry standards and certifications such as ASME are typically required. Strong problem-solving abilities, attention to detail, and effective teamwork and communication skills help set top performers apart. These skills are essential for designing safe, efficient fuel systems and ensuring compliance with rigorous industry standards.

What are Fuel Systems Engineers?

Fuel Systems Engineers are professionals who design, develop, test, and maintain fuel systems in vehicles, aircraft, or industrial equipment. Their work ensures the safe, efficient, and reliable delivery of fuel from storage tanks to engines, meeting both regulatory standards and performance requirements. They collaborate with other engineers to troubleshoot issues, improve system performance, and implement new technologies in fuel management. Fuel Systems Engineers often work in industries such as automotive, aerospace, and energy.

Can you make $200,000 a year as a mechanical engineer?

Fuel Systems Engineers, a specialized role within mechanical engineering, can potentially earn $200,000 or more annually, especially with extensive experience, advanced certifications, or working in high-paying industries like aerospace or automotive. However, such salaries are typically achieved through senior positions, specialized skills, or managerial responsibilities, and are not common for entry-level roles.

What is the difference between Fuel Systems Engineer vs Mechanical Engineer?

AspectFuel Systems EngineerMechanical Engineer
Required CredentialsBachelor's in Mechanical, Aerospace, or Automotive Engineering; certifications like ASE or PE beneficialBachelor's in Mechanical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentDesign, develop, and test fuel systems in automotive, aerospace, or industrial settingsDesign, analyze, and manufacture mechanical systems across various industries
Industry UsagePrimarily in automotive, aerospace, and defense sectorsWidely used across manufacturing, automotive, aerospace, and energy sectors

Fuel Systems Engineers focus specifically on designing and testing fuel delivery systems, while Mechanical Engineers have a broader scope, working on various mechanical components and systems. Both roles require similar educational backgrounds and certifications but differ in specialization and industry focus.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and sometimes leadership or executive responsibilities.

What are some common challenges Fuel Systems Engineers face when working on multidisciplinary teams?

Fuel Systems Engineers often collaborate closely with professionals from mechanical, electrical, and software engineering backgrounds, as well as with manufacturing and quality assurance teams. One common challenge is ensuring seamless integration of the fuel system with other subsystems, which requires effective communication and a thorough understanding of various technical constraints. Additionally, balancing safety, performance, and regulatory requirements while meeting project deadlines can be demanding. Successful Fuel Systems Engineers are proactive in addressing potential integration issues early and foster strong relationships across departments to facilitate smooth project delivery.
More about Fuel Systems Engineer jobs
What cities are hiring for Fuel Systems Engineer jobs? Cities with the most Fuel Systems Engineer job openings:
What states have the most Fuel Systems Engineer jobs? States with the most job openings for Fuel Systems Engineer jobs include:
Infographic showing various Fuel Systems Engineer job openings in the United States as of June 2026, with employment types broken down into 90% Full Time, 9% Part Time, and 1% Contract. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $127,215 per year, or $61.2 per hour.
Fuel Systems Engineer III

Fuel Systems Engineer III

Insight Global

Adelanto, CA • On-site

$80K - $150K/yr

Full-time

Medical, Dental, Vision

Posted 9 days ago

Be an early applicant


Job description

Under general supervision with limited review, this position is responsible for determining and developing effective approaches for resolving a wide range of difficult engineering problems. Assignments are normally outlined in terms of overall objectives and anticipated results. Work is reviewed at milestones or at completion for adequacy in meeting objectives. Documents findings, communicates results to engineering staff and makes technical presentations as required. May coordinate segments of a specific project and may have frequent inter- organization and customer contact on difficult technical issues. Provides direction to design or technical staff and may provide direction to less experienced professional staff.

DUTIES AND RESPONSIBILITIES:

· Assist in the design and development of aircraft fuel systems, including tanks, pumps, valves, lines, vents, filters, sensors, and associated hardware for unmanned aircraft.

· Support layout of fuel system architectures (feed, transfer, vent, and refuel/defuel systems) to meet mission range, endurance, and safety requirements.

· Perform basic analyses for fuel flow, pressure drop, pump sizing, and fuel quantity/CG (center of gravity) effects using standard engineering methods and tools.

· Help develop and maintain fuel system schematics, P&IDs, and interface control documents, ensuring proper integration with airframe, propulsion, and avionics systems.

· Assist in defining system and component requirements, performance margins, and safety factors in accordance with internal standards and applicable aerospace regulations and guidance.

· Support integration of fuel systems into aircraft structures, coordinating with mechanical, structures, propulsion, flight controls, and manufacturing engineering teams.

· Contribute to design for safety and reliability, including features for venting, surge/splash control, fuel isolation, and protection against leakage, over‐pressure, and contamination.

· Assist with development of test plans and procedures for component, subsystem, and aircraft‐level fuel system testing (e.g., leak checks, flow tests, refuel/defuel tests, functional tests, and environmental tests).

· Participate in execution of ground and flight test activities related to fuel systems, including test setup, data collection, and post‐test data reduction and analysis under the guidance of senior engineers.

· Support troubleshooting and root‐cause analysis of fuel system anomalies discovered during development, integration, ground test, or flight test, and help implement corrective actions.

· Prepare clear technical documentation such as analysis summaries, test reports, design review materials, and engineering change documentation.

· Participate in internal and customer design reviews, safety reviews, and hazard analyses related to fuel systems (e.g., flammability, lightning protection, venting, and failure modes).

· Follow established engineering processes, configuration management, and quality procedures, and proactively seek mentorship to grow technical skills in aircraft fuel system design and analysis.

We recognize and appreciate the value and contributions of individuals with diverse backgrounds and experiences and welcome all qualified individuals to apply.

Job Qualifications :

· Typically requires a bachelors degree in engineering or a related technical discipline from an accredited institution. May substitute equivalent engineering experience in lieu of education.

· Must have a basic understanding of engineering concepts, principles, and theory.

· Demonstrates the ability to follow and apply basic engineering knowledge, adapt standard techniques, and utilize the required diagnostics, tools and equipment, while ensuring safety and regulatory compliance.

· Must be able to understand new concepts quickly and apply them accurately throughout an evolving environment.

· Good communication, computer, and interpersonal skills are required to enable an effective interface with other professionals, to produce appropriate documentation, and to present results to a limited internal audience.

· Must be able to work both independently and on a team.

· Able to work extended hours as required.

· An EIT (Engineer in Training) certificate is desirable.

· Ability to obtain and maintain a DoD security clearance is required.

COMP RANGE: up to $150,000