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Foundry Machine Operator Jobs in Illinois (NOW HIRING)

Laborup

Production Technician - Foundry

Crystal Lake, IL · On-site

$23/hr

One day you might be monitoring furnace temperatures, the next pouring castings, the next operating ... Machine Operation: Run shot blasters, automated saws, and strip-out machines. * Quality Checks:

Laborup

Production Technician - Foundry

Crystal Lake, IL · On-site

$23/hr

One day you might be monitoring furnace temperatures, the next pouring castings, the next operating ... Machine Operation: Run shot blasters, automated saws, and strip-out machines. * Quality Checks:

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Foundry Machine Operator information

What is a foundry machine operator?

Foundry machine operators are skilled workers who operate and monitor machinery used in metal foundries to cast metal parts and products. They prepare molds, pour molten metal, and ensure that the finished products meet quality and safety standards. These operators also maintain equipment, troubleshoot issues, and adhere to safety protocols to prevent accidents. Their work is essential in industries such as automotive, construction, and manufacturing, where metal components are frequently used.

What are the key skills and qualifications needed to thrive as a foundry machine operator?

To thrive as a Foundry Machine Operator, you need knowledge of metal casting processes, attention to detail, and a high school diploma or equivalent. Familiarity with foundry machinery, tools for measuring and inspecting castings, and adherence to safety standards are essential, with optional certifications such as OSHA training being advantageous. Strong problem-solving, teamwork, and communication skills help operators adapt to changing production needs and maintain safety. These skills ensure efficient, safe, and high-quality production in demanding industrial environments.

What are some typical challenges faced by foundry machine operators, and how can they be managed effectively?

Foundry Machine Operators often encounter challenges such as working in high-temperature environments, managing heavy equipment, and ensuring strict adherence to safety protocols. To address these, operators receive thorough safety training, use personal protective equipment, and follow well-defined operational procedures. Effective communication with team members and supervisors also helps in quickly resolving equipment issues or production bottlenecks. Staying organized and proactive in equipment maintenance can further minimize downtime and enhance workplace safety.

What is the difference between Foundry Machine Operator vs Foundry Mold Maker?

AspectFoundry Machine OperatorFoundry Mold Maker
CredentialsHigh school diploma, on-the-job trainingHigh school diploma, specialized training or apprenticeship
Work EnvironmentFactories, foundries, manufacturing plantsWorkshops, foundries, manufacturing facilities
Job FocusOperating and maintaining casting machinesDesigning and creating molds for casting
Common UsageManufacturing industries, metal castingFoundries, metal casting facilities

The main difference is that Foundry Machine Operators focus on operating casting equipment, while Foundry Mold Makers specialize in creating molds used in casting processes. Both roles are essential in metal manufacturing but involve different skills and responsibilities.

What cities in Illinois are hiring for Foundry Machine Operator jobs?

Cities in Illinois with the most Foundry Machine Operator job openings:

Caster, Foundry Worker (2nd Shift) - $1,000 Sign-On Bonus

Cary, IL • On-site

Spirax-Sarco Engineering
See more jobs at Spirax-Sarco Engineeringexternal

$17.51 - $22/hr

Other

Re-posted 17 days ago

Job description

Caster, Foundry Worker (2nd Shift) - $1,000 Sign-On Bonus
Composed of Chromalox,Durex Industries, Vulcanic, and Thermocoax businesses, Electrical ThermalSolutions (ETS), part of Spirax Group, creates electrical process heating andtemperature management solutions, including industrial heaters and systems,heat tracing, and a range of component technologies.
Durex Industries hasover 40 years' expertise in the thermal control business. A trusted customthermal solutions supplier and engineering design partner for customers acrossa range of industry sectors, it also offers engineering, manufacturing, testingand laboratory and quality assurance services.
Durex servesbusinesses in sectors including process industries, life sciences, plasticsprocessing, food and packaging, aerospace, defense, and security. Itsinnovative bespoke solutions - such as retrofitting heating elements to preventoutdoor beverage dispensers from failing in low temperatures and custom-madecirculation heaters to heat fuel in large ship engines.
Join us as we continue to provide solutions to ourcustomers and the world!
The Role:
As the Caster, Foundry Worker, you will join our Durex Industries team and support with preparing molds, handling aluminum, and maintaining equipment to produce high-quality castings. This position requires a strong work ethic, keen attention to detail, and the ability to work independently while ensuring that safety and quality standards are consistently met.
Your Responsibilities:
  • Prepare and preheat permanent and sand molds to ensure optimal casting conditions.
  • Prepare elements before installation on molds.
  • Install elements onto molds for casting.
  • Pack sand around patterns to create molds and prepare them for casting.
  • Monitor the temperature of heating units, gauges, and furnace flames to ensure that metal is melted to meet project specifications.
  • Melt metals to the required temperatures and add necessary alloys to achieve specific casting properties
  • Pour aluminum into molds, ensuring consistency and precision.
  • Spray and/or pour permanent molds as per instructions.
  • Cut risers and gates as needed for proper casting flow.
  • Clean, fill, and maintain the melting furnace to ensure smooth operation.
  • Assess and inspect molds to ensure they are free from defects, ensuring high-quality castings.
  • Conduct quality tests on components during the casting process to ensure finished products meet required standards, while identifying and correcting any defects in the casting process.
  • Move materials and supplies within and out of the foundry to support the production process and maintain workflow efficiency.
  • Keep detailed records of materials used, including sand, alloys, and metals.
  • Use hand tools such as hammers, saws, and chisels for shaping, cutting, and finishing metal components.
  • Maintain, operate, and clean equipment such as furnaces, casting molds, and strip-out machines, while ensuring a clean and organized work station on a daily basis.
  • Maintain a safe, secure, and healthy work environment by adhering to established safety policies and procedures.
  • May be assigned additional tasks as needed.

Our Requirements:
  • Preferred at least one year of manufacturing experience as a Caster/Foundry Worker or in a related role, with relevant training or experience.
  • High school diploma or GED preferred.
  • Ability to read and interpret scales, rulers, blueprints, and work orders accurately.
  • Proficiency in using hand tools such as pliers, wrenches, hammers, chisels, and measuring equipment like rulers.
  • Experience reading and understanding digital thermometers for temperature monitoring.
  • Skilled in safely operating and maintaining machinery and foundry equipment.
  • Strong commitment to following safety procedures and maintaining high-quality standards in all tasks.
  • Organized, dependable, and detail-oriented, with the ability to meet deadlines and maintain consistent productivity.
  • Able to work independently with minimal supervision while effectively collaborating with team members and supervisors.
  • Forklift operation experience is a plus.
  • Strong verbal and written communication skills, with the ability to collaborate effectively with team members and supervisors.
  • Must be authorized to work in the US without sponsorship, both now and in the future.

Pay Range: $17.51 - $22.00 (2nd shift has a 15% shift differential)
Join Our Team and Earn a Sign-On Bonus! Qualified candidates may be eligible for a sign-on bonus upon hire. Ask about bonus details during the interview process.

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