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Flex Injection Molding Engineer Jobs in Michigan

Byrne

Injection Molding Process Technician II

Rockford, MI · On-site

$21.25 - $25.50/hr

Assures injection molding machines are set-up and run to quality standards and meet all production ... year degree in engineering or plastics related technology, or equivalent work experience • ...

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Flex Injection Molding Engineer information

What are the key skills and qualifications needed to thrive as a Flex Injection Molding Engineer, and why are they important?

To thrive as a Flex Injection Molding Engineer, you need a strong background in plastics engineering, process optimization, and manufacturing principles, generally supported by a degree in engineering or a related field. Familiarity with injection molding machines, CAD/CAM software, and industry standards such as ISO or Six Sigma certifications is typically required. Strong problem-solving, communication, and project management skills help you collaborate with cross-functional teams and resolve production challenges effectively. These skills ensure efficient, high-quality, and cost-effective production of molded components in a competitive manufacturing environment.

What are some common challenges faced by Flex Injection Molding Engineers, and how can they be addressed in a production setting?

Flex Injection Molding Engineers often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and minimizing cycle times while maximizing efficiency. Addressing these issues typically involves collaborating closely with cross-functional teams, implementing robust process monitoring systems, and staying up to date with the latest advancements in molding technology. Proactively participating in root cause analysis and continuous improvement initiatives can also help engineers overcome these challenges and contribute to a more streamlined production environment.

What does a Flex Injection Molding Engineer do?

A Flex Injection Molding Engineer is responsible for designing, optimizing, and overseeing the manufacturing process of plastic parts using injection molding technology, often in flexible or contract manufacturing environments. They work on improving mold designs, selecting suitable materials, setting machine parameters, and troubleshooting production issues to ensure high-quality and cost-effective products. Their role often involves collaborating with product designers, quality control teams, and production staff to achieve efficient and reliable mass production of plastic components.

What is the difference between Flex Injection Molding Engineer vs Injection Molding Technician?

AspectFlex Injection Molding EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in molding processesTechnical diploma or certification in molding or manufacturing
Work EnvironmentDesign, process optimization, troubleshooting in manufacturing plantsOperate and maintain molding machines on the production floor
ResponsibilitiesDeveloping processes, improving product quality, troubleshooting complex issuesSetting up machines, monitoring production, performing routine maintenance

The Flex Injection Molding Engineer focuses on process development, design, and troubleshooting, often working on process optimization and quality improvement. In contrast, the Injection Molding Technician handles daily machine operation and maintenance. Both roles are essential in manufacturing but differ in scope and responsibilities.

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Flex Injection Molding Engineer jobs near you
Injection Molding Engineer

Injection Molding Engineer

I I Stanley Co., Inc.

Battle Creek, MI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 29 days ago

Job description

I I Stanley Company, Inc., a leading supplier of automotive lighting products, was established in Battle Creek, Michigan in 1985. Founded on the principles of respect, trust, and value, we serve a wide range of customers - domestic and foreign - by supplying them with high-quality automotive headlamps, tail lamps, fog lamps.
POSITION SUMMARY:
The Injection Molding Engineer will play a key role in supporting production, process optimization, and new equipment implementation for high quality plastic components supplied to major automotive OEMs. This position is responsible for developing and maintaining robust molding processes across machines ranging from 180 - 1600 ton, integrating automation systems such as six-axis robots with EOAT and camera-based inspection systems and leading the specification, purchasing, and installation of new molding and auxiliary equipment.
Internal candidates are required to have under 3.00 attendance points.
BASIC RESPONSIBILITIES:
  • Develop, document, and optimize injection molding processes for new and existing automotive programs
  • Collaborate with equipment suppliers to evaluate new technology and ensure seamless integration into production
  • Troubleshoot and resolve molding defects such as short shots, flash, splay, sink, burn marks, and warpage
  • Optimize processes on injection molding machines ranging from 180 to 1600 tons
  • Program and integrate sit-axis robots for pat handling, degating, or in-mold assembly using customized end-of-arm tooling (EOAT)
  • Support implementation and operation of camera and vision inspection system for automated quality verification
  • Collaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF 16949 standards
  • Participate in APQP, PPAP and FMEA activities to ensure successful product launches
  • Provide technical training and support to production personnel
  • Drive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilization
  • Manage tooling maintenance, repair, and modification schedules with internal and external partners

REQUIRED QUALIFICATIONS:
  • 3-7 years of hands-on experience in injection molding process development within an automotive tier 1 environment
  • Strong technical background in molding of PP (Polypropylene, PMMA (Acrylic), and PC (Polycarbonate) resins
  • Experience specifying, purchase, and installing new molding and auxiliary equipment
  • In-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principles
  • Hands on experience with injection molding machines (180 - 1600 ton)
  • Proficiency with six-axis robots, EOAT design/programming, and vision inspection systems
  • Familiarity with IATF 16949, APQP, PPAP, and FMEA requirements
  • Strong analytical and problem-solving abilities (DOE, 5-Why, Fishbone)
  • Excellent communication skills

OPTIONAL/PREFERRED SKILLS:
  • Experience with insert molding, overmolding, or multi-shot processes
  • Proficiency with Moldflow or equivalent simulation software
  • Knowledge of automation, robotics integration, and process control systems
  • Six Sigma Green Belt or Lean Manufacturing certification
  • Experience leading equipment commissioning and plant layout optimization projects

EDUCATION REQUIRED:
  • Bachelor's degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering

PHYSICAL REQUIREMENTS AND WORK ENVIRONMENT:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. In most cases the position will be required to stand for extended periods, use hands and fingers to handle or feel. The position may occasionally need to lift/pull up to 50 pounds and have specific vision abilities related to close and color vision. While performing the job the position is highly exposed to moving vehicles/machinery and factory equipment. The position may be required to work overtime to meet deadlines and requirements.
In addition to a fully air-conditioned work environment, I I Stanley provides a total compensation package to meet the needs of our associates and to be competitive in today's work environment. We are pleased to offer the following benefits to our full-time Associates effective on the first day of employment:
  • Competitive Wages
  • Annual Performance Reviews & Merit Increases
  • Free Medical Insurance Options for you and your family
  • Free Life Insurance
  • Dental & Vision Insurance
  • 401K & Employer Matching
  • Healthcare Opt Out Options
  • Free Short-Term & Long-Term Disability
  • PTO - Paid Time Off
  • Free Uniforms & Safety Shoes

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