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Fea Engineer Jobs in Maple Grove, MN (NOW HIRING)

Process Engineer III

Chaska, MN · On-site

$78K - $110K/yr

Familiarity with finite element analysis (FEA), computational fluid dynamics (CFD), or particle-in-cell (PIC) plasma simulations. * Programming experience in Python, MATLAB, or similar scientific ...

Mechanical Engineer II Location : Arden Hills, MN (Hybrid Flex) Type : Full Time Industry ... FEA, Structural Analysis, Thermal Analysis Experience * Experience designing and developing ...

Engineers entirely new equipment and machinery lines. * Develops the overall machine layout ... FEA and motion analysis. * Sound understanding of machine controls systems and capabilities.

Perform engineering related tasks, including basic FEA or structural analysis. QUALIFICATIONS * 5+ years of experience; Bachelor's degree in engineering or a related field required This position ...

Lead Mechanical Engineer

Saint Paul, MN · On-site

$100K - $160K/yr

Analysis (25%) - FEA analysis and calculations for substantiation of mechanical subsystems to ... Coordinate with Project Manager, Chief Engineer, and other disciplines to ensure cohesiveness.

Mechanical Engineer II

Saint Paul, MN · On-site

$93K - $119K/hr

Report to the Engineering Manager any machine-related performance or safety concerns that are not ... FEA and motion analysis. * Sound understanding of machine controls systems and capabilities.

Sr. Lead Mechanical Engineer

Chaska, MN · On-site

$118K - $143K/yr

Additional expectations: experience with Finite Element Analysis (FEA), thermal and fluid dynamics ... Knowledge or experience in engineering design practices, solid modeling (proficient in design tools ...

Sr. Lead Mechanical Engineer

Chaska, MN · On-site

$118K - $143K/yr

Additional expectations: experience with Finite Element Analysis (FEA), thermal and fluid dynamics ... Knowledge or experience in engineering design practices, solid modeling (proficient in design tools ...

Showing results 41-60

Fea Engineer information

See Maple Grove, MN salary details

$39.9K

$104.2K

$140.8K

How much do fea engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for fea engineer in Maple Grove, MN is $104,189.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,000.00 and $119,300.00 per year, depending on experience, location, and employer.

What is an FEA engineer?

An FEA (Finite Element Analysis) Engineer is responsible for using computer simulations to analyze the structural, thermal, and fluid dynamics behavior of products or components. They use FEA software like ANSYS, Abaqus, or NASTRAN to predict stresses, deformations, and failures in materials under various conditions. FEA Engineers work in industries such as automotive, aerospace, and manufacturing to optimize designs, improve product reliability, and reduce costs. Their role involves interpreting results, validating simulations with physical tests, and collaborating with design teams to enhance product performance.

What does an FEA engineer do?

As a FEA Engineer, your daily tasks often include developing finite element models, running simulations to predict product behavior under various conditions, and analyzing the results to identify potential design improvements or weaknesses. You will collaborate closely with design, manufacturing, and test teams to ensure simulation results align with real-world performance and project requirements. You may also be responsible for documenting your findings, presenting recommendations, and refining models based on new data or project needs. This role provides opportunities to impact product safety, reliability, and efficiency through your technical expertise.

What are the key skills and qualifications needed to thrive as an FEA engineer?

To thrive as a FEA (Finite Element Analysis) Engineer, you need a strong background in mechanical or structural engineering, proficiency in mathematical modeling, and typically a bachelor's or master's degree in a related field. Mastery of FEA software tools such as ANSYS, Abaqus, or NASTRAN, and relevant certifications, are commonly required. Strong analytical thinking, problem-solving abilities, and clear communication skills help you interpret data and collaborate effectively with multidisciplinary teams. These skills are essential to ensure accurate simulations, optimize product designs, and contribute to successful engineering projects.

Are fea engineers in demand?

Finite Element Analysis (FEA) engineers are in demand in industries such as aerospace, automotive, and manufacturing, where simulation and structural analysis are critical. The role requires strong skills in CAD software and understanding of material properties, with job growth driven by increasing reliance on digital modeling and testing methods.

How much do FEA engineers make in the US?

FEA (Finite Element Analysis) engineers in the US typically earn between $70,000 and $120,000 annually, depending on experience, location, and industry. Senior engineers with specialized skills or certifications can earn higher salaries, often exceeding $130,000. Salary also varies based on the complexity of projects and the use of advanced simulation tools like ANSYS or Abaqus.

What job categories do people searching Fea Engineer jobs in Maple Grove, MN look for?

The top searched job categories for Fea Engineer jobs in Maple Grove, MN are:

What cities near Maple Grove, MN are hiring for Fea Engineer jobs?

Cities near Maple Grove, MN with the most Fea Engineer job openings:

Infographic showing various Fea Engineer job openings in Maple Grove, MN as of August 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $104,189 per year, or $50.1 per hour.

Process Engineer III

TEL

Chaska, MN • On-site

$78K - $110K/yr

Full-time

Re-posted 21 days ago


Job description

Let's search for your next career at TEL. Use the form below to search our current opportunities and then apply. Please consider joining our Talent Community so that we may continue to engage with you.
Job Description
Process Engineer III - Plasma Process & Hardware Development
Location: Chaska MN or Chelmsford MA
Position Summary
The Process Engineer III is an experienced technical contributor responsible for the development, characterization, and optimization of advanced plasma processes and plasma hardware. This role requires deep expertise in plasma physics, plasma-material interactions, plasma source design, and process development. The engineer will leverage both computational modeling and experimental methods to develop next-generation plasma technologies for semiconductor manufacturing, advanced materials processing, or related applications.
Working in a multidisciplinary environment, the Process Engineer III will collaborate closely with hardware, electrical, mechanical, and systems engineers to design, validate, and improve plasma systems while driving process performance, reliability, and manufacturability.
Key Responsibilities
  • Develop and optimize plasma processes to meet performance, quality, and manufacturability objectives.
  • Apply advanced knowledge of plasma physics, plasma chemistry, and plasma-material interactions to solve complex technical challenges.
  • Design, develop, and evaluate plasma hardware, including plasma sources, microwave and RF power delivery systems, gas delivery components, magnetic field configurations, and chamber hardware.
  • Perform plasma diagnostics and experimental characterization using techniques such as Langmuir probes, optical emission spectroscopy (OES), VI probes, mass spectrometry, FTIR or other diagnostic tools.
  • Utilize plasma simulation and modeling tools to predict plasma behavior, optimize reactor designs, and correlate simulation results with experimental data.
  • Design and execute statistically sound experiments (DOE), analyze process data, and develop engineering models to improve plasma performance.
  • Troubleshoot plasma process and hardware issues through systematic root cause analysis and corrective actions.
  • Collaborate with cross-functional teams including product engineering, systems engineering, manufacturing, and reliability engineering to transition new technologies into production.
  • Develop technical documentation, engineering reports, design specifications, and operating procedures.
  • Present technical findings to engineering leadership, customers, and cross-functional teams.
  • Mentor junior engineers and provide technical leadership on plasma-related projects.

Required Qualifications
  • Bachelor's degree in Physics, Electrical Engineering, Mechanical Engineering, Chemical Engineering, Materials Science, or a related technical field.
  • Minimum of 5 years of experience in plasma process development, plasma hardware development, or related engineering disciplines.
  • Strong fundamental understanding of:
    • Plasma physics
    • Plasma chemistry
    • Plasma-material interactions
    • RF and microwave plasma generation and power coupling
    • Gas-phase kinetics and transport phenomena
  • Demonstrated experience developing plasma hardware and reactor components.
  • Experience with plasma simulation tools (e.g., COMSOL Multiphysics, VSim, CFD-ACE+, ANSYS, or equivalent) and correlation of simulation results with experimental data.
  • Hands-on experience designing and conducting plasma experiments and interpreting diagnostic data.
  • Strong analytical, troubleshooting, and data analysis skills.
  • Experience using Design of Experiments (DOE) methodologies and statistical analysis.
  • Excellent written and verbal communication skills.

Preferred Qualifications
  • Master's or Ph.D. in Plasma Physics, Electrical Engineering, Mechanical Engineering, Materials Science, or a related field.
  • Experience in semiconductor equipment, vacuum systems, thin-film processing, etch, deposition, surface treatment, or advanced plasma applications.
  • Knowledge of RF matching networks, microwave plasma systems, pulsed plasma operation, and electromagnetic modeling.
  • Familiarity with finite element analysis (FEA), computational fluid dynamics (CFD), or particle-in-cell (PIC) plasma simulations.
  • Programming experience in Python, MATLAB, or similar scientific computing languages for data analysis and automation.
  • Experience transferring plasma technologies from research and development into manufacturing.

Core Competencies
  • Advanced plasma physics expertise
  • Plasma process development
  • Plasma hardware design and integration
  • Computational modeling and simulation
  • Experimental design and validation
  • Root cause analysis and problem solving
  • Cross-functional collaboration
  • Technical leadership and mentoring
  • Project execution and continuous improvement

Salary Ranges
$78,485.94 - $110,853.80
Individual pay is determined based on multiple factors, including but not limited to location, experience, skills, job-related knowledge, relevant education, certifications, and/or training. In addition to base salary, we offer (full time regular employees ) a comprehensive benefits package and for certain roles eligibility in our bonus plan and long-term incentives as applicable. The talent advisor can share more details about total compensation for the role in your location during the hiring process.
Diversity creates an innovative culture. TEL US is an Equal Employment Opportunity / Affirmative Action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, national origin, protected veteran status, disability status, sexual orientation, gender identity or expression, marital status, genetic information, or any other characteristic protected by law.
Subsidiary
TEL Manufacturing and Engineering of America, Inc.