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Failure Analysis Jobs in California (NOW HIRING)

Ayar Labs

Manager, Failure Analysis

San Jose, CA · On-site

$180K - $210K/yr

Manager, Failure Analysis Location: San Jose (on-site) Ayar Labs is shattering AI data bottlenecks by moving data at the speed of light. As pioneers of co-packaged optics (CPO), we are using light ...

Ayar Labs

Manager, Failure Analysis

San Jose, CA

$200K - $250K/hr

Manager, Failure Analysis Location: San Jose (on-site) Ayar Labs is shattering AI data bottlenecks by moving data at the speed of light. As pioneers of co-packaged optics (CPO), we are using light ...

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How much do failure analysis jobs pay per hour?

As of Aug 14, 2026, the average hourly pay for failure analysis in California is $27.57, according to ZipRecruiter salary data. Most workers in this role earn between $23.70 and $29.42 per hour, depending on experience, location, and employer.

What are common challenges in a failure analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

How to become a failure analysis engineer?

To become a failure analysis engineer, typically a bachelor's degree in materials science, mechanical engineering, or a related field is required. Gaining experience with failure analysis techniques, such as microscopy and testing methods, and obtaining certifications like Certified Failure Analysis Professional can enhance job prospects. Strong problem-solving skills and familiarity with industry standards are also important.

What skills and qualifications are needed for a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

What are the most commonly searched types of Failure Analysis jobs in California?

The most popular types of Failure Analysis jobs in California are:

What are popular job titles related to Failure Analysis jobs in California?

For Failure Analysis jobs in California, the most frequently searched job titles are:

What job categories do people searching Failure Analysis jobs in California look for?

The top searched job categories for Failure Analysis jobs in California are:

What cities in California are hiring for Failure Analysis jobs?

Cities in California with the most Failure Analysis job openings:

Failure Analysis jobs near you
Infographic showing various Failure Analysis job openings in California as of August 2026, with employment types broken down into 1% Internship, 81% Full Time, 13% Part Time, 2% Temporary, and 3% Contract. Highlights an 82% Physical, 5% Hybrid, and 13% Remote job distribution, with an average salary of $57,346 per year, or $27.6 per hour.

Repair / Failure Analysis Technician

Fusion Life Sciences

Santa Clarita, CA • On-site

Contractor

Re-posted 13 days ago

Job description

Job Title: Repair / Failure Analysis Technician
Location: Santa Clara, CA 95054
Duration : Long Term Contract
Technician – Roles & Responsibilities 

  • Perform repair, testing, and failure analysis of electro-mechanical assemblies and FRUs (Field Replaceable Units).

  • Read and interpret wiring diagrams, schematics, assembly drawings, and engineering documents.

  • Record quality issues and repair transactions in SAP/Agile systems to maintain product traceability.

  • Conduct functional testing, inspection, and calibration to ensure product quality and workmanship standards.

  • Support root cause investigations and troubleshooting of component-level failures.

  • Prepare and operate repair equipment, fixtures, and test machines.

  • Maintain accurate documentation and follow SOPs, safety procedures, and regulatory requirements.

  • Communicate repair status with engineering, quality, and supervisors.

  • Maintain clean and organized work areas and support process improvement initiatives.

Key Requirements

  • Basic English, math, and logical reasoning skills.

  • Experience using Microsoft Office, SAP ERP, and QMS systems (Agile).

  • Ability to work in a production/repair environment, lift up to 50 lbs, and perform repetitive tasks.

  • Strong attention to detail, teamwork, and communication skills.

  • Candidates have a technical diploma, associate degree, or equivalent technician training.
     

    Subash Kondala
    Medical/Pharma Recruiter
    www.fusionlifesolutions.com 
    Subash@fusionlifesolutions.com
    Direct Number: (312)447-9550