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Extrusion Jobs in Madison, WI (NOW HIRING)

Phelps Industries LLC

Processing Operator

Janesville, WI · On-site

$18.75 - $23.50/hr

Loading screens onto extrusion conveyor belt, taking screens with product on them off the extruder belt and placing into racks, or moving racks into the processing room and taking filled racks out of ...

Phelps Industries LLC

Processing Operator

Janesville, WI · On-site

$18.75 - $23.50/hr

Loading screens onto extrusion conveyor belt, * taking screens with product on them off the extruder belt and placing into racks, or * moving racks into the processing room and taking filled racks ...

Minitube USA, Inc.

Plastic Machine Operator

Verona, WI · On-site

$22/hr

Experience with extrusion blow molding or injection blow molding. * Familiarity with PLC-controlled equipment. * Prior experience in plastics manufacturing. Shift hours: Monday - Friday, 1:00pm-9 ...

Koch Industries

Manufacturing Engineer

Janesville, WI · On-site

$71K - $92K/yr

Experience in thermoforming, sheet extrusion, packaging, or plastics manufacturing * Experience with automation, conveyor & vision systems, and/or robotics * Experience initiating and/or executing ...

Kruger Family Industries

T/F Lead Operator

Portage, WI · On-site

$20 - $27.25/hr

Experience in the plastics industry including extrusion, thermoforming or blow molding a plus. Demonstrated ability to work cross-functionally with other departments and the ability to prioritize ...

Aerotek

Slitter Machine Operator

Middleton, WI

$18.25 - $21.75/hr

Experience in environments such as heavy manufacturing, plastic packaging, foam extrusion, or general press/web printing operations. * Demonstrated ability to troubleshoot machines and resolve basic ...

Koch Industries

Training Manager

Janesville, WI · On-site

Experience in thermoforming, sheet extrusion, packaging, or plastics manufacturing * Experience coaching trainers or supporting on-the-job training processes * Experience using systems such as SAP ...

Westlake Corporation

Maintenance Technician

Janesville, WI · On-site

$32.71 - $41.54/hr

Make shift rounds at a minimum of twice per shift to inspect Air Compressors, Chillers, Water Pumps, Storage Silos, Material Transfer Systems, Extrusion Equipment; Air, Water, and Electrical Systems ...

Westlake

Maintenance Technician

Janesville, WI · On-site

$32.71 - $41.54/hr

Make shift rounds at a minimum of twice per shift to inspect Air Compressors, Chillers, Water Pumps, Storage Silos, Material Transfer Systems, Extrusion Equipment; Air, Water, and Electrical Systems ...

Westlake

Electromechanical Technician

Janesville, WI · On-site

$24.25 - $31/hr

Make shift rounds at a minimum of twice per shift to inspect Air Compressors, Chillers, Water Pumps, Storage Silos, Material Transfer Systems, Extrusion Equipment; Air, Water, and Electrical Systems ...

Kruger Family Industries

Lead Operator

Portage, WI · On-site

Experience in the plastics industry including extrusion, thermoforming or blow molding a plus. Demonstrated ability to work cross-functionally with other departments and the ability to prioritize ...

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Showing results 21-40

All JobsExtrusion JobsExtrusion Jobs in Madison, WI

Extrusion information

See Madison, WI salary details

$12

$18

$26

How much do extrusion jobs pay per hour?

As of Aug 18, 2026, the average hourly pay for extrusion in Madison, WI is $18.99, according to ZipRecruiter salary data. Most workers in this role earn between $16.49 and $21.78 per hour, depending on experience, location, and employer.

What is extrusion in manufacturing?

Extrusion is a manufacturing process where material, such as plastic or metal, is pushed through a shaped die to create objects with a fixed cross-sectional profile. This process is commonly used to produce items like pipes, tubing, and sheets. Extrusion allows for continuous production of long pieces with consistent shapes and is valued for its efficiency and versatility in various industries.

What are the key skills and qualifications needed to thrive as an extrusion operator, and why are they important?

To thrive as an Extrusion Operator, you need a solid understanding of extrusion machinery, material properties, and quality control, often supported by a high school diploma or technical certification. Familiarity with industry-specific tools such as extrusion lines, die heads, PLC controls, and measurement gauges is essential. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills that help operators maintain production quality and address issues quickly. These skills ensure efficient, safe, and consistent manufacturing of products that meet quality and safety standards.

What are the most common challenges faced by extrusion operators, and how can they be managed effectively?

Extrusion operators often face challenges such as maintaining consistent product quality, managing machine downtime, and troubleshooting equipment issues. Variations in raw material quality or temperature fluctuations can impact the final product, so attention to detail and quick problem-solving are crucial. Effective communication with maintenance teams and adherence to standard operating procedures help mitigate these issues. Continuous training and proactive equipment checks also play a key role in minimizing defects and ensuring smooth production.

What is the difference between Extrusion vs Machinist?

AspectExtrusionMachinist
Primary RoleShaping material by forcing it through a dieManufacturing parts using machine tools
Work EnvironmentFactories, extrusion plantsMachine shops, manufacturing facilities
Required SkillsMaterial handling, die setupBlueprint reading, machine operation
CertificationsOften none, but technical training helpfulMachining certifications often preferred

Extrusion involves shaping materials like metals or plastics by forcing them through a die, primarily used in manufacturing large quantities of uniform profiles. Machinists operate machine tools to create precise parts from metal or other materials. While extrusion focuses on shaping bulk material, machinists refine or produce individual components. Both roles require technical skills, but extrusion emphasizes material handling and die setup, whereas machinists focus on precision machining and blueprint interpretation.

What is an extrusion job?

An extrusion job involves operating machinery that shapes materials such as plastics, metals, or rubber by forcing them through a die to create continuous profiles or products. Workers in this role monitor equipment, ensure quality standards, and may need knowledge of safety procedures and basic maintenance. The job often requires attention to detail and familiarity with extrusion processes and tools.

What are popular job titles related to Extrusion jobs in Madison, WI?

For Extrusion jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Extrusion jobs in Madison, WI look for?

The top searched job categories for Extrusion jobs in Madison, WI are:

What cities near Madison, WI are hiring for Extrusion jobs?

Cities near Madison, WI with the most Extrusion job openings:

Extrusion jobs near you
Infographic showing various Extrusion job openings in Madison, WI as of August 2026, with employment types broken down into 80% Full Time, and 20% Nights. Highlights an 100% In-person job distribution, with an average salary of $39,506 per year, or $19 per hour.

Quality Assurance Specialist

Plastic Ingenuity

Mazomanie, WI • On-site

Full-time

Posted 22 days ago

Plastic Ingenuity rating

8.9

Company rating: 8.9 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

6th of 84 rated plastic manufacturers

Job description

Company Summary:
At Plastic Ingenuity, our mission is to deliver quality products and services to our customers that will exceed their expectations and anticipate their needs. The products and insights provided by Plastic Ingenuity create meaningful impact in industries such as medical devices, food safety, and tamper evident packaging. We work as a team to maintain a strong engineering and technological focus, with an emphasis on continuous improvement. We pride ourselves on a solutions-oriented culture based on the fundamental principles of teamwork, integrity, and respect. We focus on the use of green technologies and environmentally conscious support systems to minimize our carbon footprint. As part of the team, each contribution is integral to the overall success of the company.
Role Summary:
The Quality Assurance Specialist is a hands-on member of the production and extrusion quality team, supporting thermoforming operations to ensure product quality, process consistency, and compliance with customer and regulatory requirements. This role leads product and process qualification activities, supports new job launches, and assists the Quality Manager with daily quality assurance functions.
Maintaining a consistent presence on the production floor, the Quality Assurance Specialist partners closely with operators, supervisors, engineering, and leadership to monitor quality at the source, provide real-time feedback, and support data-driven problem solving. Success in this role requires strong organizational skills, effective communication, technical proficiency with inspection and SPC tools, and the ability to build trust while upholding quality standards in a fast-paced manufacturing environment.
Personality and Interest Profile - You may enjoy this role if you:
  • Appreciate complex challenges
  • Have a superior eye for detail
  • Thrive on improvement and collaboration

Key Responsibilities:
1. Production Floor Quality Support
  • Maintain a consistent presence on the production floor to support quality at the source.
  • Partner with operators, leads, and supervisors to ensure quality standards and specifications are understood and met.
  • Provide real-time coaching and guidance on inspection methods, documentation, and quality expectations.
  • Respond promptly to quality concerns raised by production or extrusion teams.
  • Assist production and extrusion QC coverage when needed.

2. Inspection, Testing & SPC
  • Perform product inspections using standard measurement equipment (calipers, micrometers, Magna-Mikes, Keyence IDMS, vision systems, etc.).
  • Verify product conformance to specifications, prints, and customer requirements.
  • Develop and maintain SPC programs; analyze data trends to identify risks and improvement opportunities.
  • Document inspection results and maintain accurate, traceable quality records.
  • Conduct process audits as assigned.

3. Qualification & Job Launch Activities
  • Lead new part and job qualification activities, including running qualification studies and collecting required data.
  • Prepare new jobs for QC checks, including development of inspection criteria.
  • Support validation efforts and ensure qualification documentation meets internal and customer requirements.
  • Represent Quality on PDCA and continuous improvement projects related to products or processes.

4. Nonconformance & Corrective Action
  • Lead or actively participate in root cause investigation for defects and nonconforming product.
  • Determine disposition of nonconforming material in alignment with company procedures and Quality Manager guidance.
  • Support implementation and monitoring of corrective and preventive actions.
  • Verify effectiveness of corrective actions using data-driven methods.

5. Compliance & Auditing
  • Serve as an internal ISO auditor and support SQF practitioner responsibilities as assigned.
  • Assist with internal and external audits and support audit preparation activities.
  • Support adherence to ISO, SQF, GMP, and other applicable regulatory or customer requirements.

6. Training & Quality Culture
  • Train production employees on quality standards, inspection methods, and documentation requirements.
  • Reinforce quality procedures and best practices across shifts.
  • Communicate quality issues clearly, constructively, and professionally.
  • Promote a culture of accountability, teamwork, and continuous improvement.

Minimum Qualifications:
  • Associates degree or equivalent combination of education and relevant work experience.
  • Proficiency with Microsoft Office and comfortable with data entry and basic analysis.
  • Strong project management and documentation skills.
  • Ability to work cross-functionally with operations, maintenance, design, and compliance teams.
  • Strong written and verbal communication skills.
  • Detail oriented.
  • Strong problem solving and analytical abilities.
  • Must model the highest degree of moral and ethical behavior.
  • Keeps commitments; exhibits candor and courage - is not afraid to establish a visible presence and point of view, to engage in spirited and constructive debate, to hold others accountable.

Desired Qualifications:
  • 1-3 years of experience in quality systems, quality assurance, or compliance within a manufacturing environment.
  • Extensive familiarity with quality assurance processes and procedures.
  • Experience with ERP, QMS, or compliance software systems.
  • Ability to proactively identify opportunities to improve departmental processes and procedures to increase efficiency and effectiveness
  • Knowledge of HACCP, food defense, FDA, ISO, and GMP requirements.

Physical Demands:
  • Frequent Keyboard use/data entry
  • Prolonged periods of seated work

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