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Distributed Control System Operator Jobs in Cedar Knolls, NJ

Senior Control Systems Engineer

Kearny, NJ ยท On-site

$95 - $160/hr

This role will define the overall control system architecture, select core technologies, design ... Experience with highโ€‘speed data acquisition, realโ€‘time systems, and distributed control.

... Control of departure traffic on the Non-movement areas of the Newark Liberty International Airport (EWR). Dimensions of Position A Ground Management Program (GMP) operator shall support the system in ...

Controls Engineer

New York, NY

$91K - $118K/yr

Comprehensive knowledge of safety, instrumentation, distributed control and power systems. * Thorough understanding of theory and design of AC and DC circuits, electronic components, and circuit ...

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Distributed Control System Operator information

See Cedar Knolls, NJ salary details

$11

$25

$39

How much do distributed control system operator jobs pay per hour?

As of Aug 30, 2026, the average hourly pay for distributed control system operator in Cedar Knolls, NJ is $25.01, according to ZipRecruiter salary data. Most workers in this role earn between $19.76 and $28.32 per hour, depending on experience, location, and employer.

What is a distributed control system operator?

A Distributed Control System (DCS) Operator is a professional responsible for monitoring, controlling, and optimizing industrial processes using a distributed control system. They ensure that manufacturing plants or industrial facilities run efficiently, safely, and within set parameters by managing process variables such as temperature, pressure, and flow. DCS Operators respond to alarms, troubleshoot issues, and coordinate with other team members to maintain smooth operations. Their role is crucial in industries like oil and gas, power generation, chemical manufacturing, and water treatment.

What are the key skills and qualifications needed to thrive as a distributed control system operator?

To thrive as a Distributed Control System (DCS) Operator, you need a solid understanding of process control, instrumentation, and industrial automation, typically supported by a technical diploma or associate degree in engineering or a related field. Familiarity with DCS platforms such as Honeywell, Siemens, or Emerson, as well as relevant safety certifications and SCADA systems, is usually required. Strong problem-solving abilities, attention to detail, and effective communication skills help operators manage complex systems and respond quickly to issues. These competencies ensure safe, efficient, and reliable plant operations in highly regulated industrial environments.

What are some common challenges faced by distributed control system operators, and how can they be managed?

Distributed Control System Operators often encounter challenges such as responding to system alarms, managing equipment malfunctions, and ensuring continuous, safe plant operations. Rapid decision-making and effective communication with maintenance and engineering teams are crucial to minimize downtime and safety risks. Staying updated with system upgrades and participating in regular training also help operators manage new technologies and evolving procedures. Collaboration and strong attention to detail are key to successfully overcoming these challenges.

What is the difference between Distributed Control System Operator vs Control Room Operator?

AspectDistributed Control System OperatorControl Room Operator
CredentialsTechnical certifications in control systems, process operationsBasic operational training, sometimes technical certifications
Work EnvironmentIndustrial plants, manufacturing facilities, energy plantsControl rooms, monitoring stations across various industries
Industry UsagePower plants, oil & gas, manufacturingUtilities, transportation, manufacturing

The Distributed Control System Operator focuses on managing and monitoring complex control systems within industrial environments, often requiring technical certifications. Control Room Operators oversee plant operations from control rooms, ensuring safety and efficiency. While both roles involve monitoring equipment, the DCS Operator specializes in control system management, whereas the Control Room Operator handles overall plant operations.

What cities near Cedar Knolls, NJ are hiring for Distributed Control System Operator jobs?

Cities near Cedar Knolls, NJ with the most Distributed Control System Operator job openings:

Control Systems Engineer, Advanced Controls and Integration

Thea Energy, Inc.

Kearny, NJ โ€ข On-site

$120 - $160/hr

Other

Medical, Dental, Vision, PTO

Re-posted 10 days ago


Job description

About Thea Energy

Thea Energy is leveraging recent breakthroughs in stellarator physics and engineering to create a faster and simpler approach to commercializing fusion energy. The company is reinventing the stellarator using computer-controlled arrays of planar coils thereby replacing the intricate, complex modular magnets required in all other stellarator architectures. Thea Energy is on a mission to create a limitless source of zero emission energy for a sustainable future.

Position Overview

Thea Energy is seeking a Control Systems Engineer to support the design and integration of the control system for the Integrated Eos Stellarator. This role will contribute to subsystem control definition, distributed control implementation, dynamic modeling, and advanced control development across plant and machine systems. The Control Systems Engineer will work closely with subsystem teams, vendors, and collaborators to develop control logic, interface definitions, model-based analyses, and implementation packages that support reliable and scalable operation of Eos.

This position is intended for a strong handsโ€‘on controls engineer who can bridge advanced control methods and practical plant implementation. The role is expected to grow with the program and may expand over time toward broader subsystem ownership or architecture responsibilities.

Key Responsibility Areas
  • Develop control strategies, operating modes, control narratives, and sequence logic for assigned Eos subsystems.
  • Support distributed control system design through preparation of control logic diagrams, I/O architecture, designโ€‘basis documentation, and subsystem interface definitions.
  • Build and maintain dynamic models of plant and subsystem behavior using MATLAB, Simulink, Python, or similar tools to inform control design, operating setpoints, and transient analysis.
  • Support design and tuning of classical and advanced control algorithms for thermal, fluid, electrical, and process systems.
  • Coordinate with internal subsystem owners and external vendors to translate design requirements into implementable PLC, DCS, HMI, and supervisory control solutions.
  • Prepare technical documentation including block diagrams, interface descriptions, validation plans, control philosophies, and test support packages.
  • Contribute to integration of control functions across power supply systems, cryogenic systems, vacuum systems, utilities, plant support systems, and future plasmaโ€‘related control interfaces.
  • Support verification, commissioning preparation, issue resolution, and design reviews during conceptual and preliminary design phases.
Ideal Experience & Skills

Required Qualifications

  • Bachelorโ€™s, Masterโ€™s, or Ph.D. degree in Electrical Engineering, Mechanical Engineering, Control Systems, Nuclear Engineering, Physics, or a related discipline.
  • Two or more years of experience in control system development for complex industrial, energy, process, nuclear, aerospace, or scientific systems.
  • Strong background in dynamic system modeling and control design, including classical and modern control methods.
  • Strong proficiency with MATLAB and Simulink.
  • Experience with Python or other technical programming environments.
  • Familiarity with PLCs, DCSs, HMIs, SCADA, or other industrial control environments.
  • Ability to prepare and communicate technical documentation clearly across crossโ€‘functional engineering teams.
  • Strong written and verbal communication skills and the ability to operate effectively in a multidisciplinary organization.

Preferred Qualifications

  • Experience with firstโ€‘ofโ€‘aโ€‘kind energy systems, advanced reactors, fusion systems, or other highโ€‘reliability engineered systems.
  • Experience with vendor coordination and implementation oversight for control logic or subsystem controls.
  • Experience with MIMO control, optimizationโ€‘based control, robust control, estimation, or dataโ€‘driven control methods.
  • Familiarity with Linux, Git, and configurationโ€‘managed engineering workflows.
  • Experience with thermalโ€‘hydraulic, power system, or process system dynamic modeling.
  • Exposure to safetyโ€‘related control functions, interlocks, or regulated plant environments.
Company Benefits
  • Salary range $120,000-$160,000
  • Comprehensive health benefits (e.g. medical/dental/vision)
  • Employee equity stock options
  • 20 days PTO
Requirements
  • Ability to occasionally lift up to 50 lbs.
  • Ability to perform activities such as typing, standing, or sitting for extended periods of time.
  • Willingness to occasionally travel or work required nights/weekends/onโ€‘call.
  • Ability to work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, high voltage, high current, pressure systems, and cryogenics.

Itโ€™s not necessary to meet all of the skillsets outlined above. Please feel free to send us a note and tell us why you would still be a great fit for this role or Thea Energy.

Diversity and Inclusion

Thea Energy is an equal opportunity employer committed to creating a company of diverse backgrounds. By creating a diverse environment, we will bring new ideas and approaches to solving some of the worldโ€™s hardest (and most important) problems. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, family or marital status, age, disability, veteranโ€™s status, or other characteristic protected by applicable laws and regulations.

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About Thea Energy

Sourced by ZipRecruiter

Industry

Clean energy semiconductors manufacturing

Company size

11 - 50 Employees

Headquarters location

Princeton, NJ, US

Year founded

2022