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Dcs Process Control Engineer Jobs in Houston, TX

Engineer-Process Controls, Lead

Houston, TX · On-site

$79K - $103K/yr

Configure and program Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Human-Machine Interfaces (HMI) specific to power generation processes. * Lead troubleshooting and ...

As the DCS/PLC Engineer, you will be responsible for overseeing the design, commissioning, and operations of the control systems and associated process control networks within Clean Harbors. DCS/PLC ...

Partner with Operations, Engineering, Maintenance, EHS/Process Safety, and IT to ensure automation ... Lead and support PLC, DCS and SIS scope for capital projects and system modernization efforts ...

Control Engineer III

Houston, TX · On-site

$79K - $103K/yr

Extensive knowledge of legacy PLC and HMI platforms, process functionality, programming methods and ... Experion DCS, and Triconex Safety Systems configuration experience is a plus. • Ability to ...

Engineer-Process Controls, Lead

Houston, TX

$98K - $128K/yr

The Lead Process Controls Engineer is responsible for leading the designing, implementing, and ... Strong knowledge of power plant control systems such as DCS (e.g., ABB, Honeywell, Emerson DeltaV ...

... DCS functions and applications. Experience with Advanced Process Control (APC) is preferred. Strong communications skills, sense of urgency and problem-solving abilities will be critical for the ...

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Dcs Process Control Engineer information

See Houston, TX salary details

$50.1K

$94.3K

$140.4K

How much do dcs process control engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for dcs process control engineer in Houston, TX is $94,312.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,100.00 and $111,300.00 per year, depending on experience, location, and employer.

What is a DCS Process Control Engineer?

A DCS Process Control Engineer is a professional who designs, implements, and maintains distributed control systems (DCS) used to automate and control industrial processes, such as those in oil and gas, chemical, or manufacturing plants. They are responsible for configuring control strategies, troubleshooting system issues, and ensuring optimal performance and safety of automated processes. DCS Process Control Engineers work closely with operations, maintenance, and other engineering teams to support reliable and efficient plant operations.

What is the difference between Dcs Process Control Engineer vs Control Systems Engineer?

AspectDcs Process Control EngineerControl Systems Engineer
CertificationsProcess control certifications, PLC, DCS system trainingControl system design, automation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, oil & gas, chemical plantsEngineering firms, automation companies, industrial settings
ResponsibilitiesDesign, implement, and optimize DCS control strategies for processesDesign and develop control systems, integrate automation hardware and software

While both roles involve control systems, a Dcs Process Control Engineer specializes in DCS systems used for process automation in industries like oil, gas, and chemicals. Control Systems Engineers have a broader scope, often working on various automation and control hardware/software projects across industries. The roles overlap in certifications and work environments but differ in focus areas and specific responsibilities.

What are some typical challenges a DCS Process Control Engineer faces when integrating new control systems into existing plant infrastructure?

DCS Process Control Engineers often encounter challenges such as ensuring compatibility between new control systems and legacy equipment, minimizing downtime during transitions, and troubleshooting communication issues between disparate systems. Successfully integrating new technology requires strong project management skills and close collaboration with operations, IT, and maintenance teams. Engineers must also carefully validate and test configurations to ensure they meet safety and performance standards while keeping production disruptions to a minimum.

What are the key skills and qualifications needed to thrive as a DCS Process Control Engineer, and why are they important?

To thrive as a DCS Process Control Engineer, you need a strong background in process engineering, instrumentation and control, and a relevant engineering degree. Familiarity with Distributed Control Systems (DCS) platforms such as Emerson DeltaV, Siemens PCS 7, or Honeywell Experion, along with certifications in process automation, is highly valuable. Strong problem-solving skills, attention to detail, and effective communication make you stand out in this role. These skills ensure reliable automation, increased plant efficiency, and smooth collaboration across multidisciplinary teams.
What are popular job titles related to Dcs Process Control Engineer jobs in Houston, TX? For Dcs Process Control Engineer jobs in Houston, TX, the most frequently searched job titles are:
Infographic showing various Dcs Process Control Engineer job openings in Houston, TX as of June 2026, with employment types broken down into 94% Full Time, 4% Part Time, and 2% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $94,312 per year, or $45.3 per hour.
Sr. Engineer - Process Automation HNO

Sr. Engineer - Process Automation HNO

TPC Group Inc.

Houston, TX • On-site

Full-time

Posted 16 days ago


Job description

Job Summary:

We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability Group, responsible for implementing process control strategies, automated programming, and processes that will facilitate the successful execution of TPC Group’s strategic growth initiatives. Reporting to the Manager of Process Automation, the engineer will be tasked with designing, developing, implementing, and maintaining automation systems to optimize production processes and ensure operational efficiency. The Process Automation Engineer will collaborate closely with cross-functional teams to identify automation opportunities, resolve issues, and foster continuous improvements in our plant operations.

Job Duties and Responsibilities:

  • Design and implement process control strategies, including regulatory control, control sequence, logic, and advanced control.
  • Collaborate with production engineers, operations, and maintenance teams to identify automation needs and requirements.
  • Configure and program Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Human-Machine Interfaces (HMI), and other control systems.
  • Conduct system integration, testing, and commissioning of automation solutions.
  • Perform troubleshooting, diagnosis, and resolution of automation system issues to ensure uninterrupted plant operations.
  • Regularly review and improve alarm management systems (alarm rationalization).
  • Participate in and represent process automation in HAZOP and other safety and reliability processes and studies.
  • Participate in PHAs, PSSRs, incident investigations, and unit troubleshooting.
  • Provide automation engineering in the specification, design, development, installation, commissioning, and validation of process control systems for capital projects.
  • Provide training and support to plant personnel on the operation and maintenance of automation systems.
  • Adhere to safety, environmental, and regulatory standards in all automation activities.

Required Qualifications:

  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field
  • Minimum 5 years of industry experience
  • Proven experience working as a Process Automation Engineer in the petrochemical, oil and gas industry, or a similar manufacturing environment
  • Strong knowledge of process control systems, instrumentation, and industrial automation technologies
  • Hands-on experience with DCS, PLC, SCADA systems, and other automation software and hardware
  • Familiarity with industry standards and protocols like OPC, Modbus, Profibus, etc.
  • Excellent problem-solving skills and the ability to work independently or in a team environment
  • Effective communication skills and the ability to collaborate with diverse stakeholders
  • Prior experience with HAZOP studies, SIL assessments, and process safety management is a plus
  • Certification in relevant automation technologies or systems is desirable

Preferred Qualifications:

  • Emerson DeltaV DCS/SIS experience is preferred.
  • Experience with networking and understanding of cyber security is a plus
  • Able to design and implement basic and advanced control schemes as well as complex sequence logic
  • Experience with Advanced Process Control Strategies. Aspen DMC3 is a plus

All applicants must be eligible to work for any employer in the United States without needing any company sponsorship