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Dcs Engineer Jobs in Houston, TX (NOW HIRING)

Implement hardware designs for specialized control systems (DCS, SIS, FGS). * Work with wellhead ... PLC/SCADA programming, testing, FAT & commissioning experience. * DCS, SIS, FGS hardware design ...

The Instrument/Controls Engineer will lead or support instrument and control system design for ... Support DCS/PLC/SIS design, configuration reviews, and FAT/SAT activities * Participate in HAZOP ...

New

Controls and Automation Engineer

Liberty, TX · On-site

$73K - $97K/yr

Own the control system architecture, including DCS, PLC, safety instrumented system, historian and ... Seven or more years of industrial control system engineering, including at least one greenfield ...

ICSR Lead Engineer

Houston, TX · On-site

$97K - $128K/yr

ICSR Lead Engineer - Location: Houston, TX, US (Onsite) - Type: Contract or Full-Time (FTE ... Required Skills and Experience: - Strong knowledge of industrial control systems (DCS & PLCs: ABB ...

The Controls Engineer will design, program, optimize, and maintain the automated systems that ... Maintain Honeywell Experion distributed control system (DCS) and safety systems, mitigate risk for ...

The Control Systems Engineer will collaborate with multidisciplinary engineering team, project ... Develop specifications and design of DCS, PLC and Safety Instrumented Systems (SIS) hardware and ...

Showing results 21-40

Dcs Engineer information

See Houston, TX salary details

$85.9K

$106.4K

$125.6K

How much do dcs engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for dcs engineer in Houston, TX is $106,360.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,400.00 and $115,600.00 per year, depending on experience, location, and employer.

What is a DCS engineer?

A DCS engineer is in charge of a distributed control system (DCS). It’s their job to operate this system to implement process management and control solutions. They typically work in the field at power stations, manufacturing facilities, and similar plants. A DCS engineer needs to be able to work calmly in emergency situations and with safety in mind. Job duties involve programming DCS systems, troubleshooting problems, and developing improved processes. This career requires a strong background in engineering, including at least a bachelor’s degree. Other qualifications include communication, management, and computer skills. This job requires experience working in a DCS environment, preferably in the employer’s specific industry.

What are the typical challenges faced by a DCS engineer during system upgrades or migrations?

DCS Engineers often encounter challenges during system upgrades or migrations, such as ensuring minimal downtime, maintaining process safety, and integrating new components with legacy systems. Coordinating with operations teams to schedule upgrades and thoroughly testing configurations are crucial to avoid disruptions. Additionally, DCS Engineers must stay up-to-date with evolving technologies and vendor updates to ensure compatibility and system reliability throughout the upgrade process.

What are the key skills and qualifications needed to thrive as a DCS engineer, and why are they important?

To thrive as a DCS Engineer, you need a strong background in process control, instrumentation, and automation engineering, typically supported by a degree in electrical, electronics, or control engineering. Familiarity with Distributed Control Systems (DCS) platforms such as Siemens, Honeywell, or Emerson, along with relevant certifications and PLC programming experience, is essential. Excellent problem-solving abilities, teamwork, and effective communication skills help DCS Engineers manage complex projects and coordinate with multidisciplinary teams. These competencies are crucial for ensuring reliable process operations, minimizing downtime, and maintaining safety in industrial environments.

What is the difference between Dcs Engineer vs Control Systems Engineer?

AspectDcs EngineerControl Systems Engineer
CertificationsRelevant certifications like CCNA, ISA, or vendor-specific DCS certificationsSimilar certifications, often including PLC, SCADA, and control system design credentials
Work EnvironmentIndustrial plants, manufacturing facilities, power plantsIndustrial automation, process control, manufacturing environments
Industry UsagePrimarily in process industries like oil & gas, chemicals, power generationAcross various industries including manufacturing, automation, and process control

Both Dcs Engineers and Control Systems Engineers work in industrial automation and process control environments, often sharing similar certifications and work settings. The main difference lies in their focus: Dcs Engineers specialize specifically in Distributed Control Systems, while Control Systems Engineers have a broader scope that includes various control technologies and systems.

What are popular job titles related to Dcs Engineer jobs in Houston, TX?

For Dcs Engineer jobs in Houston, TX, the most frequently searched job titles are:

What job categories do people searching Dcs Engineer jobs in Houston, TX look for?

The top searched job categories for Dcs Engineer jobs in Houston, TX are:

What cities near Houston, TX are hiring for Dcs Engineer jobs?

Cities near Houston, TX with the most Dcs Engineer job openings:

Infographic showing various Dcs Engineer job openings in Houston, TX as of August 2026, with employment types broken down into 91% Full Time, 5% Part Time, and 4% Contract. Highlights an 88% Physical, 4% Hybrid, and 8% Remote job distribution, with an average salary of $106,360 per year, or $51.1 per hour.

Staff Process Modeling Engineer

Mariana Minerals

Houston, TX • On-site

$100K - $160K/yr

Full-time

Re-posted 12 days ago


Job description

About Mariana Minerals
Mariana Minerals is a software-first, vertically integrated minerals company on a mission to supply the critical minerals powering modern energy, AI, and defense technologies. We're reimagining the minerals supply chain by combining deep industry expertise with advanced software, automation, and data-driven decision-making.
The Role
Mariana Minerals is seeking a highly motivated Staff Process Modeling Engineer to support the development of next-generation refining processes for critical minerals - key to enabling the world's energy transition.
In this role, you will be responsible for developing, validating, and optimizing heat and material balance models using tools such as ASPEN Plus/HYSYS, SysCAD, OLI Studio, or METSIM. You will work closely with R&D, pilot operations, and project execution teams to translate lab and pilot data into robust, scalable process models that drive the design of first-of-a-kind mineral refining facilities.
As a Staff Process Modeling Engineer, you will serve as a technical leader for process simulation and modeling, providing subject matter expertise across multiple projects, developing modeling standards and best practices, and mentoring junior engineers while partnering with cross-functional teams to support process development from concept through commercial deployment.
What You'll Do
  • Develop steady-state and dynamic process models to establish heat and material balances for integrated mineral refinery systems using ASPEN, SysCAD, OLI, or METSIM.
  • Automate equipment and process sizing (reactors, heat exchangers, filters, crystallizers, evaporators, and separators) based on model outputs, linking models to datasheets and other engineering tools
  • Develop and maintain process simulation databases, ensuring consistency and traceability between modeling assumptions, test data, and engineering deliverables.
  • Calibrate and reconcile models using pilot or plant operating data to ensure model fidelity and predictive accuracy.
  • Conduct process optimization studies - evaluating energy/heat recovery, recycle strategies, and material efficiency improvements.
  • Develop dynamic process models to validate PLC and DCS programming and evaluate/optimize buffer sizing throughout the design.
  • Link process models to CAPEX and OPEX estimation tools, automating technoeconomic model development
  • Document modeling methodologies and results, providing clear technical communication for design reviews, techno-economic assessments, and regulatory submissions.
What You'll Bring
  • Bachelor's degree or higher in Chemical Engineering, Mechanical Engineering, Process Engineering, Metallurgical Engineering, or a closely related engineering discipline
  • 8+ years of experience developing and applying process simulation models for chemical processing, hydrometallurgy, mining, refining, or related industrial process systems.
  • Proficiency in one or more of the following process simulation tools:
    • ASPEN Plus / HYSYS
    • SysCAD
    • OLI Studio / OLI Flowsheet
    • METSIM
  • Deep understanding of mass transfer, heat transfer, thermodynamics, fluid flow, and reaction engineering.
  • Experience developing material and energy balances for multi-step, integrated process systems.
  • Strong grasp of chemical equilibria and phase behavior in aqueous and non-aqueous systems.
  • Familiarity with data reconciliation, parameter fitting, and model validation using experimental or operational data.
  • Competency with Python or MATLAB for model automation, data processing, and custom calculations is a strong plus.
  • Experience integrating process modeling outputs into EPC deliverables (PFDs, P&IDs, equipment datasheets, control narratives, etc.)
Our culture is built on four principles:
Everyone Gets Home Safe. We never put speed or cost ahead of people.
Extreme Ownership. We take full responsibility for outcomes, relentlessly driving toward solutions.
Engineer Out Requirements, then Automate. We simplify, optimize, and then automate for scale.
Share Your Legos. We collaborate openly, share knowledge, and empower each other to build bigger, better solutions.
Join us as we build the future of responsible mineral sourcing and supply!