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Controls Systems Engineer Jobs in Illinois (NOW HIRING)

Lean Synergy Solutions

Systems Engineer

Rockford, IL · On-site

$97K - $120K/yr

System Engineer CNC Machine Tool Commissioning Position Summary We have an immediate opening for a ... Diagnose and resolve electrical, controls, hydraulic, and pneumatic system issues. * Read ...

TRIANGLE PACKAGE MACHINERY CO

CONTROLS ENGINEER I

Chicago, IL · On-site

$81K - $105K/yr

This position is an entry-level position for implementing and maintaining automated industrial controls systems. The position requires an understanding of programmable logic controllers (PLC), human ...

AbbVie

Sr. Systems Engineer

North Chicago, IL · On-site

$100K - $137K/yr

As a Sr. Systems Engineer, you will be responsible for the integration of multiple disciplines to ... The candidate should be familiar with device design controls, system decomposition, operational ...

AbbVie

Sr. Systems Engineer

North Chicago, IL

$100K - $137K/yr

As a Sr. Systems Engineer, you will be responsible for the integration of multiple disciplines to ... The candidate should be familiar with device design controls, system decomposition, operational ...

AbbVie

Sr. Systems Engineer

North Chicago, IL · On-site

$109K/yr

As a Sr. Systems Engineer, you will be responsible for the integration of multiple disciplines to ... The candidate should be familiar with device design controls, system decomposition, operational ...

Caterpillar

Design Engineer

Mossville, IL · On-site

$113K - $131K/yr

Caterpillar Inc. seeks Design Engineer at its facility located at 2427 E Engine Drive, Chillicothe ... Support the development of controls systems for Power Conversion Systems, Microgrids and Energy ...

Amyx, Inc.

Systems Engineer

O Fallon, IL · On-site

Overview Amyx is seeking a Systems Engineer to join our Dept. of Defense client at Scott Air Force ... controls; reach with hands and arms; talk and hear. Most positions require ability to work on ...

The LaSalle Group

Controls Engineer

Belvidere, IL · On-site

$90K - $100K/yr

The Controls Engineer II is responsible for developing and maintaining electrical and pneumatic ... Utilize ERP systems to create and maintain BOMs, generate work orders, build routers, and release ...

Amyx, Inc.

Systems Engineer

O Fallon, IL

Amyx is seeking a Systems Engineer to join our Dept. of Defense client at Scott Air Force Base in O ... controls; reach with hands and arms; talk and hear. Most positions require ability to work on ...

Coilcraft

Controls Engineer

Cary, IL · On-site

$85K - $115K/yr

We are currently seeking a Control Systems Engineer to join our custom machine design and build department. Responsibilities: * Develop and optimize Programmable Logical Controls (PLCs) to enhance ...

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Showing results 1-20

All JobsControls Systems Engineer JobsControls Systems Engineer Jobs in Illinois

Controls Systems Engineer information

See Illinois salary details

$53.3K

$93.6K

$126.9K

How much do controls systems engineer jobs pay per year?

As of Jul 16, 2026, the average yearly pay for controls systems engineer in Illinois is $93,582.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,900.00 and $104,700.00 per year, depending on experience, location, and employer.

What is the difference between Controls Systems Engineer vs Automation Engineer?

AspectControls Systems EngineerAutomation Engineer
CredentialsBachelor's in Engineering, certifications like CSCP or ISABachelor's in Engineering, certifications like Certified Automation Professional (CAP)
Work EnvironmentIndustrial plants, manufacturing facilities, control system designManufacturing, process industries, robotics, and system integration
Industry UsageHeavy industry, process control, manufacturingAutomation, robotics, process optimization

Controls Systems Engineers focus on designing, developing, and maintaining control systems for industrial processes, while Automation Engineers concentrate on implementing automation solutions, including robotics and software. Both roles require similar credentials and often work in overlapping environments, but their primary focus differs: control system design versus automation implementation.

What are Control Systems Engineers?

Control Systems Engineers are professionals who design, develop, and maintain systems that manage, regulate, and automate processes in industries such as manufacturing, power generation, and transportation. They use principles of engineering, mathematics, and computer science to ensure that machines and processes operate efficiently, safely, and reliably. Their work often involves programming controllers, designing feedback loops, and integrating sensors and actuators to optimize system performance.

What are some common challenges a Controls Systems Engineer faces when working on multidisciplinary projects?

Controls Systems Engineers frequently collaborate with mechanical, electrical, and software teams, which can pose coordination challenges due to differing design methodologies and project timelines. Ensuring seamless integration of control systems with various hardware and software components often requires effective communication and adaptability. Additionally, troubleshooting issues that arise during commissioning or operation—often under tight deadlines—demands strong problem-solving skills and a thorough understanding of both the control systems and the larger system architecture.

What are the key skills and qualifications needed to thrive as a Controls Systems Engineer, and why are they important?

To thrive as a Controls Systems Engineer, you need a solid background in electrical engineering, automation, and process control, typically with a bachelor’s degree in engineering or a related field. Familiarity with PLC programming, SCADA systems, HMI software, and relevant certifications like Certified Automation Professional (CAP) are highly valued. Strong problem-solving, analytical thinking, and communication skills help you work effectively with cross-functional teams and troubleshoot complex systems. These skills are vital for designing, implementing, and maintaining reliable automation solutions that optimize safety and efficiency in industrial environments.
What cities in Illinois are hiring for Controls Systems Engineer jobs? Cities in Illinois with the most Controls Systems Engineer job openings:
Infographic showing various Controls Systems Engineer job openings in Illinois as of July 2026, with employment types broken down into 92% Full Time, 6% Part Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $93,582 per year, or $45 per hour.

Systems Engineer

Lean Synergy Solutions

Rockford, IL • On-site

$97K - $120K/yr

Full-time

Posted 13 days ago

Job description

System Engineer

CNC Machine Tool Commissioning

Position Summary
We have an immediate opening for a full-time System Engineer to support the commissioning, startup, and optimization of advanced CNC machine tools within a leading industrial manufacturing environment.

The System Engineer is responsible for taking CNC machine tools from initial power-up through full production readiness. This role serves as the technical lead during commissioning by troubleshooting complex electrical, controls, servo, and motion systems while ensuring equipment meets performance, quality, and customer acceptance requirements. The ideal candidate thrives in hands-on manufacturing environments, enjoys solving complex technical challenges, and is comfortable traveling extensively to support customer installations.

Employment Type: Full-Time

Key Responsibilities

  • Lead complete CNC machine commissioning from initial power-up through customer production acceptance.
  • Load software, configure machine parameters, and initialize CNC control systems.
  • Troubleshoot and optimize multi-axis motion control systems, including open-loop and closed-loop applications.
  • Perform servo tuning, axis calibration, and machine geometry compensation to achieve optimal machine performance.
  • Diagnose and resolve electrical, controls, hydraulic, and pneumatic system issues.
  • Read, interpret, and verify electrical and fluid power schematics while identifying required corrections.
  • Validate machine performance, safety functions, and operational readiness prior to customer handover.
  • Provide field service, startup assistance, and warranty support following machine installation.
  • Train customers and mentor junior systems engineers during commissioning activities.
  • Document commissioning activities, troubleshooting efforts, and system performance improvements.
  • Collaborate with engineering, manufacturing, and customer teams to resolve technical issues and support successful project execution.
  • Travel domestically and internationally to customer sites for machine installation, startup, and support (up to 75%).

Required Qualifications

  • Minimum of 3 years of experience in CNC machine commissioning, controls engineering, automation, or a related manufacturing environment.
  • Demonstrated ability to independently manage commissioning activities from troubleshooting through final resolution.
  • Strong PLC programming and ladder logic troubleshooting experience.
  • Working knowledge of AC/DC electrical systems.
  • Ability to interpret electrical, hydraulic, and pneumatic schematics.
  • Proficient in the use of multimeters and electrical diagnostic equipment.
  • Experience with CNC and PLC platforms such as Siemens, Beckhoff, Fanuc, or similar control systems.
  • Strong understanding of servo systems, motion control, and machine automation.
  • Excellent troubleshooting and root cause analysis skills.
  • Ability to communicate technical information effectively with customers, operators, and engineering teams.
  • Ability to manage multiple commissioning priorities in fast-paced manufacturing environments.
  • Willingness and ability to travel domestically and internationally up to 75%.
  • Commitment to safe work practices, including Lockout/Tagout (LOTO) procedures and proper PPE usage.

Preferred Qualifications

  • Experience with CNC machine geometry compensation and precision machine alignment.
  • Advanced servo drive tuning and multi-axis motion optimization experience.
  • CNC parameter optimization and performance calibration.
  • Experience with robotic automation platforms such as ABB or KUKA.
  • Knowledge of vision inspection systems and automated quality technologies.
  • Familiarity with IIoT, Industry 4.0, and smart manufacturing technologies.
  • Understanding of machine safety systems, SIL standards, and risk assessment methodologies.

Location & Travel Requirements

  • Based in Rockford, IL
  • Extensive domestic and international travel required (up to 75%).
  • Position supports customer sites throughout North America and internationally.

Compensation & Benefits

  • $97,000 - $120,000
  • Travel-related benefits and exposure to advanced manufacturing environments
  • Opportunity for accelerated technical growth through hands-on commissioning work

About Lean Synergy Solutions
Lean Synergy Solutions is a Veteran-owned and operated recruiting firm that specializes in aligning top-tier talent with high-impact roles across a variety of industries. Our team, consisting of military veterans and industry specialists, brings a mission-driven approach to workforce solutions. Focused on placing skilled professionals in key roles, we help organizations navigate transformation with precision. We are committed to supporting transitioning service members, veterans, military spouses, and civilian professionals by providing access to meaningful, long-term career opportunities in government, public, and private sector positions.

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