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Controls Engineering Jobs in Madison, WI (NOW HIRING)

Exact Sciences

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... Use engineering knowledge to assist in the consolidation of project requirements and data for ...

Exactsciences

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and ... Use engineering knowledge to assist in the consolidation of project requirements and data for ...

Actalent

Controls Engineer

Dane, WI · Hybrid

$80K - $120K/yr

Collaborate with engineering, manufacturing, and project teams to ensure successful project execution. Qualifications * Bachelor's degree in Engineering preferred. * 2+ years of controls or ...

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

Bachelor's degree in manufacturing, mechanical, electrical, or controls engineering, or an equivalent combination of education and experience. * 7+ years of experience in industrial automation ...

AprilAire

Senior Automation Engineer

Madison, WI

$104K - $137K/yr

Bachelor's degree in manufacturing, mechanical, electrical, or controls engineering, or an equivalent combination of education and experience. * 7+ years of experience in industrial automation ...

AprilAire

Principal Automation Engineer

Madison, WI · On-site

Bachelor's degree in manufacturing, mechanical, electrical, or controls engineering, or an equivalent combination of education and experience. * 10+ years of experience in industrial automation ...

AprilAire

Principal Automation Engineer

Madison, WI

Bachelor's degree in manufacturing, mechanical, electrical, or controls engineering, or an equivalent combination of education and experience. * 10+ years of experience in industrial automation ...

ALKAR-RAPIDPAK, INC.

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control ... Collaborate with engineering, manufacturing, and field service teams; serve as a flexible resource ...

ALKAR-RAPIDPAK, INC.

Controls Engineer

Lodi, WI

$80K - $120K/yr

Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation ... Collaborate with engineering, manufacturing, and field service teams; serve as a flexible resource ...

Alkar

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Collaborate with engineering, manufacturing, and field service teams; serve as a flexible resource ... Guide the design of electrical schematics and controls documentation to ensure safety, accuracy and ...

Pro Mach

Controls Engineer

Middleton, WI · On-site

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Confer with mechanical and electrical engineering personnel to prepare software modifications as ...

Quest Industrial LLC

Controls Engineer

Middleton, WI · On-site

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for ... Confer with mechanical and electrical engineering personnel to prepare software modifications as ...

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All JobsControls Engineering JobsControls Engineering Jobs in Madison, WI

Controls Engineering information

See Madison, WI salary details

$55.4K

$97.3K

$132K

How much do controls engineering jobs pay per year?

As of Jul 14, 2026, the average yearly pay for controls engineering in Madison, WI is $97,310.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,100.00 and $108,800.00 per year, depending on experience, location, and employer.

What is controls engineering?

Controls engineering is a specialized field of engineering that focuses on designing, developing, and implementing systems that manage, command, direct, or regulate the behavior of other devices or systems. Controls engineers use principles from electrical, mechanical, and computer engineering to automate processes, improve efficiency, and ensure safety in industries such as manufacturing, automotive, aerospace, and energy. Their work often involves programming controllers, designing feedback systems, and integrating sensors and actuators to achieve precise control over machinery and processes.

What engineer makes $500,000 a year?

Controls engineers typically do not earn $500,000 annually; such high salaries are more common in executive or specialized roles within engineering fields. Senior engineers with extensive experience, advanced certifications, or leadership positions in large corporations may approach high six-figure incomes, but reaching $500,000 is rare for standard controls engineering roles.

What does a controls engineer do?

A controls engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure systems operate efficiently and safely, often using engineering software and technical skills. Their role involves troubleshooting, testing, and optimizing control systems in manufacturing or industrial environments.

What engineers make $300,000 a year?

Senior controls engineers, especially those with extensive experience, specialized skills in automation, and certifications like Professional Engineer (PE), can earn $300,000 or more annually. High-level roles in industries such as aerospace, oil and gas, or large manufacturing often offer such compensation, particularly for engineers in managerial or lead positions with advanced expertise in PLCs, SCADA systems, and robotics.

How does a Controls Engineer typically collaborate with other engineering disciplines during a project?

Controls Engineers frequently work alongside mechanical, electrical, and software engineers to ensure seamless integration of automated systems. They are responsible for developing and implementing control strategies that meet project specifications, which often involves coordinating with design, installation, and commissioning teams. Effective communication and teamwork are crucial, as Controls Engineers must align their solutions with the overall project goals and troubleshoot cross-disciplinary issues that arise during development and testing phases.

What engineers make $200,000 a year?

Controls engineers, especially those with extensive experience, advanced certifications, and expertise in automation, can earn $200,000 or more annually. Senior-level roles often require strong knowledge of PLC programming, industrial networks, and project management, typically in manufacturing or process industries. Compensation varies based on location, industry, and individual skill set.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI development, and industry certifications such as Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication help you excel in troubleshooting and collaborating with cross-functional teams. These skills are essential to ensure safe, efficient, and reliable operation of automated systems in industrial environments.
What are popular job titles related to Controls Engineering jobs in Madison, WI? For Controls Engineering jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Controls Engineering jobs in Madison, WI look for? The top searched job categories for Controls Engineering jobs in Madison, WI are:
Controls Engineering jobs near you
Infographic showing various Controls Engineering job openings in Madison, WI as of July 2026, with employment types broken down into 85% Full Time, 12% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $97,310 per year, or $46.8 per hour.
Controls Engineer - Industrial Engineering - Base Salary to 130k/year - Verona, WI

Controls Engineer - Industrial Engineering - Base Salary to 130k/year - Verona, WI

AllSearch Professional Staffing

Verona, WI • Hybrid

Other

Medical, Dental, Vision, Retirement, PTO

Posted 28 days ago

Job description

Controls Engineer - Industrial Engineering - Base Salary to 130k/year - Verona, WI

  • AllSearch Recruiting has a client in Verona, WI looking for a Controls Engineer (internally titled Instrumentation and Controls Engineer) in the Verona, WI area. This organization designs and builds complex R&D and production systems, including controls, equipment, and full facilities. The team has earned “Top Workplace” recognition for consecutive years, driven by a collaborative, engineering-led culture. The Controls Engineer will join a team of 5–10 controls engineers delivering instrumentation and controls solutions across industrial and process projects. The Controls Engineer owns design through startup, including PLC/HMI programming, system integration, and onsite commissioning.

Responsibilities:

  • Develop and review control system architecture, P&IDs, flow diagrams, and control sequences across 3–8 concurrent projects
  • Conduct risk and hazard analyses for systems operating in test cell and industrial environments
  • Build project tools including instrument indexes, BOMs, and responsibility matrices
  • Create and review electrical schematics and control panel layouts using AutoCAD Electrical
  • Program and integrate PLCs and HMIs (Allen Bradley, Siemens, GE, Wago)
  • Execute system testing in-house and at customer sites, validating performance against design specs
  • Lead I/O checkout, instrumentation calibration, and PID loop tuning
  • Support startup and commissioning, including troubleshooting and validation
  • Develop contractor scope documents and wire schedules for installation phases
  • Travel 25–40% (national) for design reviews, installation oversight, and commissioning

Qualifications:

  • Bachelor’s degree in Electrical Engineering
  • 5+ years of PLC system design, programming, and field startup experience
  • 5+ years of ladder logic programming
  • Experience with AutoCAD Electrical for schematic development
  • Background in engine test cell controls or similar high-complexity environments
  • Ability to create and interpret P&IDs
  • Experience managing multiple projects with shifting scope and deadlines

Compensation:

  • Base salary in the 70k - 130k/year range
  • 401k plan with an employer match
  • Bonus program
  • Dental Insurance
  • Health Insurance
  • Hybrid work schedule between office and home
  • Paid time off
  • Travel bonus
  • Vision Insurance

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