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Controls Engineer Jobs in Buffalo Grove, IL (NOW HIRING)

Controls Engineer

Melrose Park, IL ยท On-site

$65K - $85K/yr

The Controls Engineer serves as technical designer of software specialized in Mecalux Systems of Warehouses. This role is responsible for creating the programs in our proprietary Galileo and ...

Controls Engineer

Algonquin, IL ยท On-site

$90K - $105K/yr

Will be tasked with developing and programming PLCs to enhance machine efficiency (reduce cycle times, increase uptime, and minimize operator intervention). * Design control systems for custom ...

Senior Controls Engineer

Chicago, IL ยท On-site

$79K - $158K/yr

Mentor and develop other Controls Engineers. * Adhere to safety standards and promote a culture of safety. * Uphold ethical standards and exemplify the Carrier code of ethics. Required Qualifications

Electrical Engineer/Controls Eng 2

Wood Dale, IL ยท On-site

$79K - $106K/yr

Works under limited supervision and exercises independent judgment. 5 years minimum automated controls design experience in programing PLC's and HMI's. Experience with AB and Siemens Motion Control ...

Works under limited supervision and exercises independent judgment. 5 years minimum automated controls design experience in programing PLC's and HMI's. Experience with AB and Siemens Motion Control ...

Controls Engineer Sr.

Chicago, IL ยท On-site

$99K - $131K/yr

Senior Controls Engineer We are AUTOKINITON (pronounced auto-ken-i-TAHN) AUTOKINITON delivers operational excellence, high-quality execution, and customer service. We offer 100% vertical integration ...

Automation Controls Engineer

Hoffman Estates, IL ยท On-site

$81K - $108K/yr

Job Title Automation Controls Engineer Reporting Manager Automation Manager Location Hoffman Estates, IL moving to Goose Island Chicago 2027 Classification Exempt Travel 30% Join DMG MORI Systems ...

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Controls Engineer information

See Buffalo Grove, IL salary details

$56.4K

$99K

$134.3K

How much do controls engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for controls engineer in Buffalo Grove, IL is $99,041.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,600.00 and $110,800.00 per year, depending on experience, location, and employer.

What does a controls engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What are the key skills and qualifications needed to thrive as a controls engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What are common challenges faced by controls engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are the most commonly searched types of Controls Engineer jobs in Buffalo Grove, IL?

The most popular types of Controls Engineer jobs in Buffalo Grove, IL are:

What are popular job titles related to Controls Engineer jobs in Buffalo Grove, IL?

For Controls Engineer jobs in Buffalo Grove, IL, the most frequently searched job titles are:

What job categories do people searching Controls Engineer jobs in Buffalo Grove, IL look for?

The top searched job categories for Controls Engineer jobs in Buffalo Grove, IL are:

What cities near Buffalo Grove, IL are hiring for Controls Engineer jobs?

Cities near Buffalo Grove, IL with the most Controls Engineer job openings:

Infographic showing various Controls Engineer job openings in Buffalo Grove, IL as of August 2026, with employment types broken down into 89% Full Time, 6% Part Time, 4% Contract, and 1% Nights. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $99,041 per year, or $47.6 per hour.

Controls Engineer

INTERLAKE MECALUX INC

Melrose Park, IL โ€ข On-site

$65K - $85K/yr

Full-time

Re-posted 2 days ago


Job description

The Controls Engineer serves as technical designer of software specialized in Mecalux Systems of Warehouses. This role is responsible for creating the programs in our proprietary Galileo and performing all the tests of controllers, inverters, and security systems to put the installation in service.
Responsibilities:
  • Engage in proprietary software development by utilizing Designer AWS and Galileo to create warehouse solutions for customers and modifying these programs based off of the client need
  • Create control programs using internal tools such as Designer AWS and Galileo by configuring the Profibus or Profinet network using Sycon.net software and using Sycon.net in addition to Galileo to perform all of the tests for the controllers
  • Conduct installation startup by checking the Profibus/Profinet network by running diagnostic tests using programs such as Sycon.net, TIA Portal, Galileo, and Proneta. Validate wire connections, device addresses, input/output quantities, and signal quality
  • Load control programs to the VFD control drive, operator panels, barcode scanners, and PCs
  • Check that safety devices are properly installed and working using easySoft-Safety software and conducting physical inspections.
  • Delegate daily tasks to electromechanics assisting at the installation, ensuring they are completed properly and on time, reporting deviations to the Project Manager and Site Manager.
  • Assist Project Managers in determining the human resources demand for a project including duties and work schedules for electromechanics and electricians.
  • Commission the on-site control program by uploading proprietary software to the solution. Debug and troubleshoot on-site
  • Collaborate with Project Manager and clients to ensure project is satisfying their needs
  • Conduct training courses for customers. Train the customer's maintenance and/or other personnel on how to properly operate Galileo software and HMI interfaces. Schedule trainings on site or virtually, accommodating customer's availability.
  • Provide work progress reports to the department manager and Project Manager. Include updates on daily completed technical tasks and what is to be accomplished the following day in order to keep an accurate record of the project timeline and to prevent any delays in commissioning.

  • Bachelor's degree in Engineering (electrical, industrial, or mechanical).
  • Professional exposure to the field of Industrial Automation.
  • Knowledge of PLC, HMI and SCADA programming preferred.
  • C programming language knowledge preferred
  • Ability to read mechanical drawings and electrical wiring diagrams
  • Knowledge of Frequency Inverters parameterization and operation (preferable SEW and Lenze) preferred.
  • Knowledge of the Fieldbus networks (Profibus, Profinet, etc.) preferred.
  • Spanish fluency is ideal
  • Personality: Candidates must be organized and methodical in their work, with the ability to learn quickly and adapt easily to change. Candidates must be able to persevere through difficult work challenges with the highest degree of dedication. Candidates must have strong interpersonal skills with the confidence to interact and communicate effectively with personnel from all levels of the organization. Ability to work under time pressure
  • Able and willing to travel at least 50%