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Controls Application Engineer Jobs in Elkhorn, WI

Generac

Systems Engineer - Engines

Waukesha, WI

Experience in engine integration in an application * Ability to work cross functionally to ensure ... objects or controls. The employee is regularly required to stand and walk. On occasion, the ...

Generac

Systems Engineer-Engines

Waukesha, WI

Experience in engine integration in an application * Ability to work cross functionally to ensure ... objects or controls. The employee is regularly required to stand and walk. On occasion, the ...

Generac

Firmware Engineer II

Waukesha, WI · On-site

The Firmware Engineer II is responsible for providing firmware for embedded controls systems used ... developing application software/firmware for embedded controllers in C, defining interface ...

Generac

Associate Engineer

Waukesha, WI

Creates, modifies and controls a variety of detailed and complex documentation (models and drawings ... Extensive understanding of GD&T aligned to ASME Y14.5 concepts and application * Subject Matter ...

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Showing results 21-40

All JobsControls Application Engineer JobsControls Application Engineer Jobs in Elkhorn, WI

Controls Application Engineer information

See Elkhorn, WI salary details

$52.4K

$114.9K

$157.7K

How much do controls application engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for controls application engineer in Elkhorn, WI is $114,883.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,200.00 and $140,100.00 per year, depending on experience, location, and employer.

How does a controls application engineer typically collaborate with other departments during a project?

Controls Application Engineers frequently work alongside cross-functional teams, including mechanical, electrical, and software engineers, as well as project managers and field technicians. Collaboration often involves translating project requirements into control system designs, integrating hardware and software components, and troubleshooting issues during commissioning. Strong communication and teamwork skills are essential, as you will need to ensure all technical aspects align with broader project goals and client expectations. Regular meetings and design reviews are common, providing opportunities to address challenges and refine solutions together.

What is a controls application engineer?

Controls Application Engineers are professionals who design, develop, and implement control systems for machinery, equipment, or industrial processes. They work with hardware and software to ensure systems operate efficiently, safely, and according to specifications. Their responsibilities often include programming controllers (like PLCs), troubleshooting system issues, and collaborating with other engineers to integrate controls with mechanical and electrical components. They play a critical role in industries such as manufacturing, automotive, energy, and building automation.

What are the key skills and qualifications needed to thrive as a controls application engineer, and why are they important?

To thrive as a Controls Application Engineer, you need a solid background in electrical or mechanical engineering, control systems design, and programming, usually supported by a relevant engineering degree. Familiarity with PLCs, SCADA systems, HMI software, and industry-standard automation platforms is typically required, along with certifications like Siemens or Rockwell Automation if applicable. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for collaborating with multidisciplinary teams and clients. These capabilities ensure the development and implementation of reliable automation solutions that meet project requirements and support operational efficiency.

What is the difference between Controls Application Engineer vs Controls Engineer?

AspectControls Application EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like PLC or SCADA are commonBachelor's in Electrical or Mechanical Engineering; similar certifications often required
Work EnvironmentDesign, programming, and testing control systems; often customer-facingDeveloping, testing, and maintaining control systems; primarily in manufacturing or industrial settings
Employer & Industry UsageUsed in automation, manufacturing, and process industriesCommon in industrial automation, robotics, and manufacturing sectors

Controls Application Engineers focus on designing and implementing control systems for specific applications, often working directly with clients. Controls Engineers typically develop, test, and maintain control systems within manufacturing environments. Both roles require similar technical skills and certifications but differ in their primary responsibilities and work settings.

What cities near Elkhorn, WI are hiring for Controls Application Engineer jobs?

Cities near Elkhorn, WI with the most Controls Application Engineer job openings:

Controls Application Engineer jobs near you
Infographic showing various Controls Application Engineer job openings in Elkhorn, WI as of August 2026, with employment types broken down into 59% Full Time, and 41% Contract. Highlights an 96% In-person, and 4% Remote job distribution, with an average salary of $114,883 per year, or $55.2 per hour.

Full-Stack & Mobile Application Developer

Fairbanks Morse Defense

Beloit, WI • On-site

Full-time

Re-posted 14 days ago

Job description

Summary
Fairbanks Morse Technology's goal is to create secure, mission-driven, advanced, and reliable technology solutions through artificial intelligence, digital technology, smart engineering solutions, automation, and Advanced IOT Solutions.
FMT is seeking a Full-Stack AI & Mobile Application Developer to join our FM OnBoard team in a full-time, Beloit based roll
You will build and maintain two integrated products as well as any other projects that come up:
  • A full-stack AI-powered AI chat bot with advanced document processing web application in Microsoft Azure Government Cloud, using React on the frontend and Python/Node.js on the backend, integrated with Azure OpenAI for large-scale document processing (text, Excel, and image-based content such as schematics, inspection photos, and scanned technical manuals). The solution will support RAG, agentic workflows with tool use, and OCR, all within a Fed-compliant Azure Gov environment.
  • An offline-first cross-platform mobile application built with .NET MAUI targeting Android, iOS, Windows, and macOS from a shared codebase. The app will consume AI service APIs when online and fall back to cached content and local features when offline to support critical tasks in low-connectivity environments.

The ideal candidate has full-stack experience across modern web, AI, and mobile development, plus practical experience deploying and operating workloads in government cloud environments.
Principle Duties and Responsibilities
  • Full-Stack AI Application Development
    • Design and build a custom full-stack AI application using React (frontend), Python and Node.js (backend), and Azure OpenAI, deployed in Azure Government Cloud.
    • Implement scalable document processing pipelines that ingest, parse, and extract insight from heterogeneous sources including text documents, Microsoft Excel workbooks, and image-based content (schematics, inspection photos, scanned manuals).
    • Design and deliver retrieval-augmented generation (RAG) pipelines over large technical document corpora - including chunking, embedding, indexing, and retrieval strategies tuned for domain-specific content.
    • Build AI agents with tool-use and function-calling capabilities that execute multi-step workflows on behalf of operators, with appropriate guardrails and human-in-the-loop controls where needed.
    • Implement image analysis and optical character recognition (OCR) workflows using Azure AI Vision, Azure Document Intelligence, or comparable services.
    • Develop and publish secure, versioned REST API endpoints that expose AI capabilities to both the web frontend and downstream mobile clients.
    • Deploy, configure, and maintain services in Azure Government Cloud in line with federal security and compliance requirements.
    • Establish prompt engineering, evaluation, and observability practices to measure and continuously improve model output quality.
  • Mobile Application Development
    • Design, develop, and maintain offline-first cross-platform applications using .NET MAUI, targeting Android, iOS, Windows, and macOS from a shared codebase.
    • Integrate mobile clients with the AI application's REST API endpoints, implementing authentication, request retry, and caching strategies suited to intermittent connectivity.
    • Optimize local storage, data synchronization, and offline workflows so applications remain fully usable in low- or zero-connectivity environments.
    • Implement secure data synchronization protocols over Wi-Fi, Bluetooth, and USB.
    • Collaborate with UX/UI designers to deliver intuitive, high-performance interfaces tailored to field operators.
  • Engineering Practices
    • Write clean, maintainable, and secure code across multiple languages and stacks, applying modern testing practices including unit, integration, and automated end-to-end tests.
    • Ensure application security, scalability, and reliability by following industry best practices, including secure handling of model inputs, outputs, credentials, and sensitive content.
    • Produce clear technical documentation covering architectures, APIs, deployment procedures, and prompt/agent specifications.
    • Diagnose and resolve issues promptly across the full stack - frontend, backend, AI services, and mobile client.
  • Any other duties as the job requires

Qualifications and Educational Requirements
  • BS in Computer Science, Computer Engineering, Software Engineering, Electrical Engineering, or a related technical field; or equivalent practical experience
  • 3-5 years of experience in full stack software development, including front-end and back-end design and implementation, system integration, and technical project/task management; experience with deployment and production support is a plus.
  • Strong expertise in React for frontend development, with Python and Node.js for backend services.
  • Demonstrated experience integrating Azure OpenAI Service, OpenAI APIs, or equivalent large language model services into production applications.
  • Practical experience building retrieval-augmented generation (RAG) pipelines, including vector databases, embedding models, and retrieval strategies.
  • Experience processing and extracting information from multiple document formats including text, Microsoft Excel (.xlsx), and images - including OCR workflows.
  • Experience deploying and operating workloads in Microsoft Azure, with exposure to Azure Government Cloud and associated compliance considerations.
  • Strong expertise in .NET MAUI, including shared-codebase development targeting Android, iOS, Windows, and macOS.
  • Experience designing offline-first mobile architectures and optimizing for memory, battery efficiency, and load times.
  • Proficiency with REST API design, authentication patterns (OAuth 2.0 / OpenID Connect), and secure data synchronization over Wi-Fi, Bluetooth, and USB.
  • Proficiency with additional languages as needed (e.g., C#, JavaScript/TypeScript, HTML, CSS, Swift, Kotlin).
  • Experience with local / synchronizing databases such as PouchDB, CouchDB, or SQLite.
  • Proficiency with Git-based version control and containerization tools such as Docker.
  • Strong problem-solving skills, attention to detail, and excellent written and verbal communication, with the ability to explain technical concepts to varied audiences.
  • Ability to work collaboratively in a fast-paced environment.
  • This position requires access or potential access to Unclassified Naval Nuclear Propulsion Information, which is Not Releasable to Foreign Nationals (NOFORN) data. Therefore, to meet NOFORN requirement, you will have to provide proof of US Citizenship and attest that you do not have dual citizenship. Acceptable proof of US Citizenship is a US Passport, US Birth Certificate or Naturalization Certificate.

Preferred
  • Hands-on experience building and operating applications within Azure Government Cloud (FedRAMP, IL4 / IL5) environments.
  • Experience building AI agents with frameworks such as Microsoft Semantic Kernel, LangChain, LangGraph, or equivalent.
  • Experience with Azure AI Vision, Azure Document Intelligence, and Azure AI Search for document and image processing workflows.
  • Familiarity with LLM evaluation, observability, and prompt engineering best practices.
  • Experience with SAML and other federated authentication frameworks for secure enterprise and federal user authentication.
  • Experience with Blazor Hybrid for embedding web components into native applications.
  • Experience with 2D/3D digital twin technology.
  • Experience delivering in rapid, iterative development environments.
  • Working Knowledge of MS Project
  • Experience with SCADA or HMI software development
  • Cyber Security specifically as it relates to the government (STIG, NIST, etc)
  • Proficiency with reading and understanding mechanical drawings, P&ID's, water, air, and hydraulic system drawings.
  • Familiarity with implementing and deploying AI solutions
  • Application development using programing languages like: Python, Javascript, C/C++, etc

This specification is intended to indicate the kinds of tasks and levels of work difficulty that will be required of positions that will be given this title and shall not be construed as declaring what the specific duties and responsibilities of any particular position shall be. It is not intended to limit or in any way modify the right of any supervisor to assign, direct, and control the work of employees under his/her supervision. Ability to competently perform all the essential duties of the position, with or without reasonable accommodation, demonstrated commitment to effective customer service delivery, and the ability to work productively as a member of a team or work group are basic requirements of all positions at Fairbanks Morse Defense.

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