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Controls And Automation Engineer Jobs in Lexington, SC

The Lead Automation Engineer will lead automation initiatives for a financial institution, focusing ... Understand security, IAM concepts, and controls in a regulated environment (e.g. role-based access ...

Provide hands-on automation and controls support for manufacturing systems using Emerson DeltaV DCS systems and Allen Bradley PLCs, including basic programming support, graphics support ...

Controls/DCS Technician

Gaston, SC

$28.50 - $37.75/hr

Provide hands-on automation and controls support for manufacturing systems using Emerson DeltaV DCS systems and Allen Bradley PLCs, including basic programming support, graphics support ...

The Controls/DCS Engineer will be reportable to the Site Electrical Engineer and have ... Automation Support for Manufacturing Systems using Emerson DeltaV DCS Systems and Allen?Bradley ...

Our Power Systems Controls (PSC) team is a full-service integrator of the necessary systems ... Knowledge and understanding of best engineering practices for design of automation systems, power ...

Controls Engineer

Gaston, SC

$79K - $102K/yr

The ideal candidate for the Controls/DCS Engineer will be results driven, motivated by technical ... Automation Support for Manufacturing Systems using Emerson DeltaV DCS Systems and Allen‑Bradley ...

Senior Controls Specialist Location: Columbia, South Carolina Employment Type: Full-Time Schedule ... programming, integration, commissioning, and troubleshooting of complex building automation systems.

Senior Controls Specialist Location: Columbia, South Carolina Employment Type: Full-Time Schedule ... programming, integration, commissioning, and troubleshooting of complex building automation systems.

Senior Controls Specialist

Columbia, SC · On-site

$90K - $125K/yr

Senior Controls Specialist Location: Columbia, South Carolina Employment Type: Full-Time Schedule ... programming, integration, commissioning, and troubleshooting of complex building automation systems.

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Controls And Automation Engineer information

See Lexington, SC salary details

$39.4K

$84K

$120.3K

How much do controls and automation engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for controls and automation engineer in Lexington, SC is $84,043.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,500.00 and $94,600.00 per year, depending on experience, location, and employer.

What is a controls and automation engineer?

Controls and Automation Engineers are professionals who design, develop, and maintain systems that automate processes in industries such as manufacturing, energy, and transportation. Their main goal is to improve efficiency, safety, and reliability by implementing control systems like PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and robotics. They work closely with other engineering disciplines to integrate hardware and software solutions, troubleshoot system issues, and ensure optimal operation of automated processes. These engineers play a vital role in modern industrial settings by enabling advanced automation and data-driven decision-making.

What are the key skills and qualifications needed to thrive as a controls and automation engineer?

To thrive as a Controls and Automation Engineer, you need a solid background in electrical engineering, automation systems, and process control, typically supported by a relevant engineering degree. Proficiency with PLC programming, SCADA systems, and industrial network protocols is essential, and certifications like Certified Automation Professional (CAP) are advantageous. Strong analytical thinking, problem-solving, and communication skills set top performers apart in this field. These competencies ensure the safe, efficient, and reliable operation of automated systems in industrial environments.

What are some common challenges controls and automation engineers face when integrating new systems into existing processes?

One common challenge Controls and Automation Engineers encounter is ensuring that new automation systems are compatible with existing legacy equipment and processes. This often requires careful planning, extensive testing, and sometimes custom interface development to avoid disruptions in production. Additionally, balancing the need for increased automation with maintaining system reliability and safety standards can be complex. Collaboration with cross-functional teams, such as IT, production, and maintenance, is crucial to address these integration hurdles effectively.

What is the difference between Controls And Automation Engineer vs Electrical Engineer?

AspectControls And Automation EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, control systems, or automation engineering; certifications like PLC programming or control system design are commonRequires a degree in electrical engineering; licensure may be required for certain roles
Work EnvironmentDesigning, programming, and testing control systems in manufacturing, industrial, or automation settingsDesigning electrical systems, power distribution, and circuitry in various industries
Industry UsageCommon in manufacturing, automation, and process control industriesWidespread across power, construction, manufacturing, and consulting sectors

Controls And Automation Engineers focus on designing and implementing control systems and automation solutions, while Electrical Engineers have a broader scope including power systems and electrical infrastructure. Both roles require electrical knowledge but differ in specialization and application areas.

What job categories do people searching Controls And Automation Engineer jobs in Lexington, SC look for?

The top searched job categories for Controls And Automation Engineer jobs in Lexington, SC are:

What cities near Lexington, SC are hiring for Controls And Automation Engineer jobs?

Cities near Lexington, SC with the most Controls And Automation Engineer job openings:

Infographic showing various Controls And Automation Engineer job openings in Lexington, SC as of August 2026, with employment types broken down into 88% Full Time, 6% Part Time, and 6% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $84,043 per year, or $40.4 per hour.

Controls Engineer Technician

Intertape Polymer Group (IPG)

Lexington, SC • On-site

$71K - $92K/yr

Full-time

Posted 10 days ago


Key responsibilities

  • Maintain, troubleshoot, modify, and optimize PLC programs and automation systems to support safe and reliable plant operations.

  • Lead troubleshooting efforts for control system failures and implement corrective actions to improve equipment uptime and performance.

  • Support and lead automation, controls, and capital improvement projects from concept through implementation.


Intertape Polymer Group rating

6.9

Company rating: 6.9 out of 10

Based on 12 frontline employees who took The Breakroom Quiz

76th of 122 rated packaging manufacturers


Job description

Join the IPG Team!
Are you ready to elevate your career? At IPG, we are more than just a global leader in packaging and protective solutions-we are a community that values safety, people, passion, integrity, performance, and teamwork. From tapes and films to packaging and protective products, as well as engineered coated materials and advanced packaging machinery, we develop innovative solutions that protect the world. Now, we are expanding our global team and looking for talented individuals like you!
Position Description
Title: Controls Engineer
Department: Engineering
Immediate Supervisor: Engineering Manager
Status: SalariedExempt
Location: On-Site in our Blythewood, SC Facility
Position Purpose: Serve as the site's primary Controls Engineer responsible for PLC programming, automation systems, industrial controls, and electrical troubleshooting. Lead controls improvements and automation projects to improve safety, reliability, uptime, and manufacturing performance.
Principle Accountabilities
  • Serve as the site's primary Controls Engineer and technical owner for PLCs, HMIs, industrial networks, and automation systems
  • Maintain, troubleshoot, modify, and optimize Allen-Bradley and/or Siemens PLC programs to support safe and reliable plant operations.
  • Lead troubleshooting efforts for control system failures and implement corrective actions to improve equipment uptime and performance
  • Program, commission, and troubleshoot Variable Frequency Drives (VFDs), servo systems, motor controls, relays, contactors, and associated automation equipment
  • Manage and improve plant control systems, ensuring hardware, software, and network infrastructure remain current and reliable.
  • Support and lead automation, controls, and capital improvement projects from concept through implementation.
  • Develop and maintain PLC backups, electrical drawings, control narratives, network documentation, and technical procedures
  • Analyze production and downtime data to identify opportunities for process improvements, increased reliability, and reduced operating costs
  • Provide technical support and training to operations and maintenance teams regarding controls systems and troubleshooting techniques.
  • Support predictive and preventive maintenance initiatives related to automation and electrical control systems.
  • Interface directly with operators, maintenance personnel, contractors, and vendors to support plant objectives and project execution.
  • Ensure all automation and electrical systems comply with plant safety standards and applicable electrical codes.
  • Lead continuous improvement initiatives focused on safety, quality, throughput, reliability, and cost reduction.
  • Support industrial power distribution systems, including 3-phase power, transformers, breakers, MCCs, and control panels.
  • Perform other duties as assigned.

Essential Skills and Experience
  • Bachelor's degree in electrical engineering or a related engineering field, or relevant Engineering discipline
  • Bachelor's degree in Electrical Engineering, Controls Engineering, Automation Engineering, or a related field. Equivalent experience may be considered.
  • 3+ years of controls, automation, or electrical engineering experience in a manufacturing environment.
  • Experience programming and troubleshooting Allen-Bradley and/or Siemens PLCs.
  • Experience with VFDs, servo drives, motor starters, relays, contactors, and other industrial control equipment.
  • Understanding of industrial electrical systems, including 3-phase power, transformers, breakers, and MCCs.
  • Ability to read and interpret electrical schematics, wiring diagrams, and control drawings.
  • Experience with sensors and instrumentation such as proximity sensors, photo eyes, encoders, RTDs, thermocouples, and pressure transmitters.
  • Knowledge of industrial communication networks such as EtherNet/IP, Profinet, and Modbus.
  • Strong troubleshooting and root cause analysis skills.
  • Experience maintaining PLC programs, backups, and control system documentation.
  • Experience with HMI and SCADA platforms such as FactoryTalk, Ignition, Wonderware, or Siemens WinCC.
  • Experience supporting manufacturing operations in a fast-paced environment.
  • Experience with AutoCAD Electrical, EPLAN, or similar software is preferred.
  • Proficient with Microsoft Office

Why Choose IPG?
At IPG, you will find more than just a job-you will find a place where your success is our success. We pride ourselves on a culture built around strong relationships, where every team member plays a crucial role in our growth. Whether it is through cross-department collaboration, continuous training, or sustainability-driven initiatives, we create an environment where you can thrive.
Our commitment to sustainability influences everything we do, from designing eco-friendly products to minimizing waste in our production processes. We are dedicated to building a greener future while providing safe, supportive workplaces for our people.
With over 40 years of industry expertise and a proven track record of growth and innovation, IPG offers a stable, secure environment where you can flourish!
We offer competitive pay, extensive benefits that support you and your family, and exciting career development opportunities. Whether you are looking to enhance your skills or advance your career, we offer ongoing training and the support you need to succeed. Think big, dream bigger, and make an impact with IPG.
You belong here. Join us today!

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