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Controls And Automation Engineer Jobs in Exton, PA

Senior Automation Engineer

Philadelphia, PA ยท On-site

$134K - $202K/yr

Our architects, engineers, interior designers, consultants, sustainability specialists, and ... Coordinate with other disciplines ensuring all automation and controls-related work is incorporated ...

Senior Automation Engineer

Philadelphia, PA ยท On-site

$134K - $202K/yr

Our architects, engineers, interior designers, consultants, sustainability specialists, and ... Coordinate with other disciplines ensuring all automation and controls-related work is incorporated ...

Building Automation & Controls Engineer Location: Red Roof Department:Facilities Position Summary : The Building Automation & Controls Engineer enables innovation by sourcing new technologies and ...

Building Automation & Controls Engineer

Media, PA ยท On-site

$83K - $110K/yr

Building Automation & Controls Engineer Location: Red Roof Department: Facilities Position Summary : The Building Automation & Controls Engineer enables innovation by sourcing new technologies and ...

Showing results 21-40

Controls And Automation Engineer information

See Exton, PA salary details

$44.4K

$94.8K

$135.6K

How much do controls and automation engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for controls and automation engineer in Exton, PA is $94,764.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,600.00 and $106,600.00 per year, depending on experience, location, and employer.

What is a controls and automation engineer?

Controls and Automation Engineers are professionals who design, develop, and maintain systems that automate processes in industries such as manufacturing, energy, and transportation. Their main goal is to improve efficiency, safety, and reliability by implementing control systems like PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and robotics. They work closely with other engineering disciplines to integrate hardware and software solutions, troubleshoot system issues, and ensure optimal operation of automated processes. These engineers play a vital role in modern industrial settings by enabling advanced automation and data-driven decision-making.

What are the key skills and qualifications needed to thrive as a controls and automation engineer?

To thrive as a Controls and Automation Engineer, you need a solid background in electrical engineering, automation systems, and process control, typically supported by a relevant engineering degree. Proficiency with PLC programming, SCADA systems, and industrial network protocols is essential, and certifications like Certified Automation Professional (CAP) are advantageous. Strong analytical thinking, problem-solving, and communication skills set top performers apart in this field. These competencies ensure the safe, efficient, and reliable operation of automated systems in industrial environments.

What are some common challenges controls and automation engineers face when integrating new systems into existing processes?

One common challenge Controls and Automation Engineers encounter is ensuring that new automation systems are compatible with existing legacy equipment and processes. This often requires careful planning, extensive testing, and sometimes custom interface development to avoid disruptions in production. Additionally, balancing the need for increased automation with maintaining system reliability and safety standards can be complex. Collaboration with cross-functional teams, such as IT, production, and maintenance, is crucial to address these integration hurdles effectively.

What is the difference between Controls And Automation Engineer vs Electrical Engineer?

AspectControls And Automation EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, control systems, or automation engineering; certifications like PLC programming or control system design are commonRequires a degree in electrical engineering; licensure may be required for certain roles
Work EnvironmentDesigning, programming, and testing control systems in manufacturing, industrial, or automation settingsDesigning electrical systems, power distribution, and circuitry in various industries
Industry UsageCommon in manufacturing, automation, and process control industriesWidespread across power, construction, manufacturing, and consulting sectors

Controls And Automation Engineers focus on designing and implementing control systems and automation solutions, while Electrical Engineers have a broader scope including power systems and electrical infrastructure. Both roles require electrical knowledge but differ in specialization and application areas.

What are popular job titles related to Controls And Automation Engineer jobs in Exton, PA?

For Controls And Automation Engineer jobs in Exton, PA, the most frequently searched job titles are:

What cities near Exton, PA are hiring for Controls And Automation Engineer jobs?

Cities near Exton, PA with the most Controls And Automation Engineer job openings:

** Manufacturing Automation Engineer II

Omega Engineering Inc

Swedesboro, NJ โ€ข On-site

$100K - $110K/yr

Full-time

Re-posted 16 days ago


Job description

Description

Manufacturing Automation Engineer II

Swedesboro, NJ | Full-Time


About the Role

We're looking for a Manufacturing Automation Engineer II who thrives at the intersection of automation, continuous improvement, and hands-on engineering. In this role, you'll design, implement, and optimize automated and semi-automated manufacturing systems that improve throughput, reduce waste, and elevate product quality.

If you enjoy solving complex production challenges, working cross-functionally, and seeing your automation solutions come to life on the factory floor, this is a role where your impact will be immediate and visible.


Why Join Us
  • Make a real impact by designing automation that goes directly into productionย 
  • Work in a collaborative, cross-functional environment where engineering drives resultsย 
  • Be part of a culture focused on continuous improvement, innovation, and safetyย 
  • Opportunity to mentor others and grow your technical leadership


What You'll Do

As a key technical leader within manufacturing, you will:

  • Design, specify, procure, commission, and implement automated and semi-automated manufacturing equipmentย 
  • Develop and optimize automation strategies involving PLCs, robotics, motion control, machine vision, and automated test systemsย 
  • Lead and facilitate engineering activities such as DFA, PFMEA, A3 problem solving, DOE, RCA, and data analysisย 
  • Serve as the operations lead for New Product Introductions (NPI) and engineering changes (ECNs/ECRs), ensuring automation readinessย 
  • Partner with Lean/CI teams to drive continuous improvement initiatives that reduce defects, cycle time, and labor costย 
  • Support production through automation troubleshooting, PLC logic updates, HMI adjustments, and system upgradesย 
  • Create and maintain routings, work instructions, process flows, control plans, and BOMs in ERP systemsย 
  • Apply Lean Manufacturing principles (5S, Kanban, SMED, line balancing) with an automation-first mindsetย 
  • Collaborate with suppliers and system integrators to evaluate and deploy new automation technologiesย 
  • Ensure compliance with OSHA and machine safety standards, implementing safety systems such as light curtains, e-stops, and LOTOย 
  • Mentor and coach engineers, supporting technical growth and best practicesย 
  • Work cross-functionally with Operations, Quality, Logistics, Maintenance, IT/OT, and Technical Sales teams
Technologies You'll Work With
  • PLCs & Controls: Allen-Bradley/Rockwell, Siemens, Omron, Mitsubishi, Schneider Electricย 
  • Robotics: ABB, FANUC, Yaskawa Motoman, Universal Robots, Kawasakiย 
  • Vision & Sensors: Cognex, Keyence, Sick, Banner, Panasonicย 
  • Motion Control: Kinetix, Bosch Rexroth, Festo, Parker Hannifinย 
  • Design & Manufacturing Software: SolidWorks, AutoCAD, Mastercam, ANSYSย 
  • Data & Quality: Minitab, JMP, SPC, MES, NI LabVIEWย 
  • ERP Systems: SAP, Oracle, Infor, Epicor, Microsoft Dynamics

Requirements

What You Bring

Required Qualifications

  • Bachelor's degree in Engineering (Electrical, Controls, Mechatronics, Manufacturing, Mechanical, or related), or equivalent hands-on automation experienceย 
  • 5+ years of manufacturing engineering experience preferred with significant responsibility for automationย 
  • Hands-on experience programming and troubleshooting PLC-controlled production systemsย 
  • Proven experience designing and supporting automated equipment (robotics, motion control, sensors, actuators, safety devices)ย 
  • Strong problem-solving skills with the ability to diagnose and resolve automation-related production issuesย 
  • Experience supporting NPI and design changes, with DFMA/DFA focusย 
  • Working knowledge of PFMEA, control plans, routings, BOMs, and ERP/MRP systemsย 
  • Proficiency with Microsoft Office, especially Excel for automation data analysis
    ย 

Preferred / Nice to Have

  • Lean or Six Sigma certificationย 
  • Experience with automated electromechanical assembly or joining processes (welding, brazing, soldering)ย 
  • Familiarity with CE/UL compliance, safety PLCs, and machine risk assessments
Compensation & Transparency

We believe in transparent and equitable pay. All U.S. job postings include a good-faith salary range based on role, location, experience, and internal equity. We're happy to discuss compensation openly throughout the hiring process.