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Continuous Casting Jobs in Michigan (NOW HIRING)

Dicastal North America

Process Engineer

Livonia, MI · On-site

Summary: We are seeking a Casting & Manufacturing Process Engineer with strong expertise in ... · Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and ...

Gerdau

Melt Shop Improvement Facilitator

Monroe, MI · On-site

The incumbent is responsible for driving continuous improvement through the application of ... melting, refining, casting, refractory operations, and supervisory or facilitation roles is ...

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Continuous Casting information

What is the difference between Continuous Casting vs Steel Mill Operator?

AspectContinuous CastingSteel Mill Operator
Primary RoleAutomates the solidification of molten metal into semi-finished shapesOperates machinery to produce and process steel in a mill setting
Work EnvironmentIndustrial, high-temperature, specialized casting facilitiesSteel mills, manufacturing plants, industrial settings
CredentialsTechnical training, certifications in metallurgy or manufacturingTechnical training, certifications in steel production or machinery operation

Continuous Casting involves automated processes to solidify molten metal into shapes, while Steel Mill Operators manage machinery to produce steel products. Both roles require technical skills and work in industrial environments, but they focus on different stages of steel manufacturing.

What is continuous casting?

Continuous casting is a process used primarily in the steel industry to solidify molten metal into a semi-finished billet, bloom, or slab for subsequent rolling in finishing mills. The process involves pouring liquid metal into a mold, where it gradually cools and solidifies as it is continuously withdrawn from the other end. This method increases efficiency and quality compared to traditional ingot casting, reducing waste and energy consumption. Continuous casting is widely used because it produces consistent, high-quality metal products with fewer defects.

What are the key skills and qualifications needed to thrive as a continuous casting operator?

To excel as a Continuous Casting Operator, you need a solid understanding of metallurgical processes, equipment operation, and safety protocols, often supported by a technical diploma or relevant manufacturing experience. Familiarity with process control systems, automation technology, and quality monitoring tools is typically required. Attention to detail, strong problem-solving abilities, and teamwork are crucial soft skills for this role. Mastery of these skills ensures efficient production, high product quality, and a safe working environment in steel or metal manufacturing plants.

What are some common challenges faced by operators in a continuous casting role and how are they typically addressed?

Operators in Continuous Casting often encounter challenges such as maintaining consistent quality of cast products, managing equipment wear, and responding quickly to process deviations. These challenges are typically addressed through rigorous process monitoring, regular maintenance schedules, and close collaboration with quality control and engineering teams. Additionally, operators are trained to troubleshoot issues promptly and follow strict safety protocols to ensure smooth and safe operations.
What job categories do people searching Continuous Casting jobs in Michigan look for? The top searched job categories for Continuous Casting jobs in Michigan are:
What cities in Michigan are hiring for Continuous Casting jobs? Cities in Michigan with the most Continuous Casting job openings:
Continuous Casting jobs near you
Infographic showing various Continuous Casting job openings in Michigan as of August 2026, with employment types broken down into 87% Full Time, and 13% Part Time. Highlights an 100% In-person job distribution.

Process Engineer

Dicastal North America Inc.

Livonia, MI

Full-time

Re-posted 13 days ago

Dicastal North America rating

4.2

Company rating: 4.2 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

Job description

Description

Summary:

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.

Essential Duties and Responsibilities:

Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.

Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.

Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.

Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.

Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.

Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.

Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.

Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.

Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.

Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.

Occasional business travel to China and Mexico

Skills and Experience:

Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.

5-10 years of experience in process engineering (preferably automotive).

Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.

Working knowledge of Lean Manufacturing principles

Knowledge of machining fundamentals and assembly requirements.

Experience writing procedures and work instructions

Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.

Working knowledge of word processing and spreadsheet software in use.

Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.

Strong written and verbal communication skills in English, with all levels of the company

Mandarin Chinese proficiency (written/verbal) is a plus.

Organizational Culture

Work safely and follow rules and guidelines for safe work

Reporting to work on time and with a positive attitude

Responsible for staying focused on tasks at hand

Being responsible for work performance and completing tasks throughout the day

Maintains a good working relationship with co-workers

Support a positive and steady workflow through the company

Works with a sense of urgency when needed

Support, coach or mentor co-workers when needed

Positively support change throughout the company

Physical Work Conditions

Must be able to work in a hot environment.

Must be able to lift varying weights

Must be able to push or pull carts of wheels.

Must be able to stand and walk for up to 12 hours per day.

Must be able to wear personal protective equipment when required.


*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

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