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Comsol Multiphysics Fea Jobs (NOW HIRING)

GW Electric

$115K - $135K/yr

Experience with commercially available packages such as Ansys, COMSOL, Nastran, Adams, CST. * Knowledge of advanced FEA skills, like transient, non-linear structural or multiphysics analysis.

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Comsol Multiphysics Fea information

What is the difference between Comsol Multiphysics Fea and Mechanical Engineer?

AspectComsol Multiphysics FeaMechanical Engineer
Required CredentialsEngineering degree, familiarity with simulation softwareEngineering degree, professional licensure often preferred
Work EnvironmentResearch labs, engineering firms, simulation-focused rolesManufacturing, design firms, consulting, project management
Industry UsageProduct development, scientific research, R&DDesign, analysis, testing, and manufacturing of mechanical systems

Comsol Multiphysics Fea specialists focus on simulation and finite element analysis using software tools, often working in research or development settings. Mechanical Engineers have broader roles involving design, analysis, and testing of mechanical systems, often requiring licensure. While both roles require engineering knowledge, Comsol Fea experts are more software and simulation-oriented, whereas Mechanical Engineers have a wider scope in mechanical system development.

What are some typical challenges faced by professionals using COMSOL Multiphysics FEA, and how can they be addressed?

Professionals working with COMSOL Multiphysics FEA often encounter challenges such as setting up accurate boundary conditions, ensuring mesh quality, and managing large computational loads. Addressing these issues typically involves collaborating closely with team members from different engineering backgrounds, performing sensitivity analyses, and optimizing models for computational efficiency. Regular training and staying updated with the latest COMSOL releases can also help in overcoming software-specific hurdles. Teamwork and knowledge-sharing play a crucial role in efficiently solving complex simulation problems.

What is COMSOL Multiphysics FEA?

COMSOL Multiphysics FEA refers to using the COMSOL Multiphysics software for Finite Element Analysis (FEA). COMSOL Multiphysics is a simulation platform that allows users to model and analyze physical phenomena using the finite element method (FEM). This software is commonly used in engineering and research to simulate mechanical, electrical, fluid, and chemical systems. With COMSOL Multiphysics FEA, users can solve complex multiphysics problems, optimize designs, and visualize results through an interactive interface.

What are the key skills and qualifications needed to thrive as a COMSOL Multiphysics FEA Engineer, and why are they important?

To succeed as a COMSOL Multiphysics FEA Engineer, you need a solid background in engineering or physics, experience in finite element analysis, and typically a relevant degree. Proficiency with COMSOL Multiphysics software, numerical simulation tools, and possibly certification in FEA or related simulation platforms is important. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret results and collaborate with interdisciplinary teams. These skills and qualities are crucial for delivering accurate simulations, driving innovation, and supporting product development or research objectives.

Modeling and Simulation Manager

Vulcan Elements

Durham, NC

Full-time

Posted 19 days ago

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.

As the Modeling and Simulation Manager you will grow and lead a multidisciplinary team of computational scientists and engineers, driving physics-based and data-based modeling efforts that directly improve magnet performance, production yields, and process efficiency.

This is a hands-on technical leadership role. You will both contribute directly to modeling work and grow a team with deep expertise across a variety of modeling and simulation modalities, including but not limited to mechanical, fluid dynamics, electronic structure, and mathematical and image analysis. Your group's output will shape process decisions, reduce experimental iteration cycles, and create quantitative links between structure, processing conditions, and final properties.

This role will initially support pilot-scale and R&D activities (RTP, NC), with the potential to contribute to commercial plant operations (Benson, NC) in the next year.

The ideal candidate has hands-on experience with one or more of COMSOL, Fluent, finite element analysis, thermodynamic modeling (FactSage, ThermoCalc), mathematical and image analyses, and density functional theorgy, as well as experience as a people leader.

Responsibilities

Build and manage a matrixed modeling and simulations team with broad expertise spanning Finite element analysis, Computational fluid dynamics, Stress/Strain analysis, thermodynamic modeling, mathematical/image analysis, and DFT; define hiring roadmap, team structure, and capability milestones.

  • Translate R&D priorities into a modeling agenda with clear deliverables, timelines, and success criteria in partnership with process engineering, materials science, and production teams.
  • Foster a culture of scientific rigor, reproducibility, and rapid iteration; establish standards for model validation, documentation, and peer review.
  • Present results and recommendations to technical and executive stakeholders; communicate uncertainty and model limitations clearly.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

Qualifications

  • Ph.D. or M.S. in Materials Science, Chemical Engineering, Mechanical Engineering, Applied Physics, or a related quantitative field.
  • 5+ years of hands-on experience with COMSOL, Fluent, or equivalent; demonstrated ability to build and validate coupled multiphysics models and finite element analysis (FEA).
  • Strong mathematical modeling background; experience with image analysis, machine learning, statistical modeling, or signal processing applied to materials characterization data.
  • Familiarity with rare earth magnets, NdFeB alloy systems, or related metallic/magnetic materials.
  • Experience leading or mentoring a small technical team; ability to set priorities, provide technical guidance, and develop junior researchers.
  • Proficiency in Python, MATLAB, Git, or equivalents for scripting, data analysis, and model post-processing.
  • Strong written and verbal communication skills; able to produce clear technical reports and present complex results to non-specialist audiences.

Must be a U.S. Person due to required access to U.S. export-controlled information or facilities

Preferred Qualifications

  • Direct experience with DFT codes (VASP, Quantum ESPRESSO, or similar) or demonstrated ability to direct and interpret DFT studies.
  • Background in rare earth processing, hydrometallurgy, or magnet manufacturing.
  • Experience with grain boundary diffusion processes or sintering simulation.
  • Familiarity with thermodynamic modeling and databases such as FactSage, or ThermoCalc
  • Knowledge of machine learning principles for data analysis
  • Familiarity with electron microscopy image analysis (SEM/EDS/EBSD) and quantitative microstructural characterization.
  • Publication record in computational materials science, process simulation, or permanent magnets.
  • Experience managing budgets, external collaborators, or academic partnerships.