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Cold Spray Engineer Jobs in Chicago, IL (NOW HIRING)

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Cold Spray Engineer information

See Chicago, IL salary details

$13

$57

$83

How much do cold spray engineer jobs pay per hour?

As of Aug 18, 2026, the average hourly pay for cold spray engineer in Chicago, IL is $57.68, according to ZipRecruiter salary data. Most workers in this role earn between $41.35 and $76.78 per hour, depending on experience, location, and employer.

What is a cold spray engineer?

A Cold Spray Engineer is a specialist who works with the cold spray process, an advanced surface coating technology where metallic powders are accelerated at high speeds and deposited onto surfaces without melting. This technique is used to repair, protect, or build up parts in industries like aerospace, automotive, and energy. Cold Spray Engineers design, optimize, and troubleshoot these processes to ensure coatings meet performance requirements. They often work with materials science, mechanical engineering, and process development teams to improve efficiency and quality.

What are the key skills and qualifications needed to thrive as a cold spray engineer?

To thrive as a Cold Spray Engineer, you need a solid background in materials science or mechanical engineering, often with a relevant degree and experience in surface engineering or additive manufacturing. Familiarity with cold spray equipment, thermal spray systems, and analysis tools such as SEM and XRD is typically required, and certifications in welding or coatings technology can be advantageous. Strong problem-solving, attention to detail, and effective teamwork are crucial soft skills in this field. These competencies ensure the development and application of high-quality coatings, contributing to innovation, safety, and reliability in industrial processes.

What are some common challenges faced by cold spray engineers in their daily work?

Cold Spray Engineers often encounter challenges such as optimizing process parameters to achieve desired coating quality and adhesion. They may also need to troubleshoot equipment issues and adapt to the unique properties of different substrate and powder materials. Collaboration with R&D, production, and quality teams is frequent, as engineers work to meet both performance and regulatory standards while ensuring process efficiency. Staying updated on technological advancements and maintaining safety protocols are also important aspects of the role.

What is the difference between Cold Spray Engineer vs Thermal Spray Technician?

AspectCold Spray EngineerThermal Spray Technician
CredentialsBachelor's in engineering or related field, certifications in cold spray technologyTechnical diploma or certification in thermal spray processes
Work EnvironmentIndustrial labs, manufacturing plants, aerospace, and automotive industriesManufacturing facilities, repair shops, and surface coating environments
Industry UsageResearch and development, advanced manufacturing, aerospaceSurface coating, corrosion protection, repair applications

The Cold Spray Engineer focuses on designing and optimizing cold spray processes for advanced material deposition, often requiring engineering degrees and specialized certifications. The Thermal Spray Technician typically performs surface coating tasks using thermal spray equipment, with technical training. Both roles operate in industrial environments but differ in their technical scope and application focus.

What are popular job titles related to Cold Spray Engineer jobs in Chicago, IL?

For Cold Spray Engineer jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Cold Spray Engineer jobs in Chicago, IL look for?

The top searched job categories for Cold Spray Engineer jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Cold Spray Engineer jobs?

Cities near Chicago, IL with the most Cold Spray Engineer job openings:

Cold Spray Engineer jobs near you
Infographic showing various Cold Spray Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 90% Full Time, 9% Part Time, and 1% Contract. Highlights an 58% Physical, 1% Hybrid, and 41% Remote job distribution, with an average salary of $119,974 per year, or $57.7 per hour.

Account Executive (Power & Energy)

Total Aerospace Services

West Chicago, IL • On-site

$125K - $180K/yr

Full-time

Medical, Dental, Vision, Retirement

Re-posted 16 days ago

Job description

Are you a driven professional with a background in sales and strategic planning? Do you excel at working with diverse commercial and military entities in the Power & Energy industry? Join our client's team as an Account Executive and take charge of developing new business opportunities and fostering strategic growth. The successful candidate will work alongside industry experts to spearhead the expansion of their market presence both domestically and internationally.
Job Summary:
As an Account Executive specializing in Power & Energy, you will be responsible for devising and executing strategic sales plans to tap into targeted industries. Collaborate with cross-functional teams to meet revenue goals, facilitate customer interactions, and drive business growth within specific markets.

Responsibilities:

  • Develop and implement a formal strategic plan for identifying and cultivating industry-specific cold spray applications.
  • Set and monitor development targets, coordinate action plans for customers, and ensure alignment with company objectives.
  • Analyze market data to identify sales opportunities, manage customer relationships, and generate leads.
  • Collaborate with the Marketing Manager on promotional activities and brand-building initiatives.
  • Prepare and present sales proposals, attend trade shows, and actively engage with customers to drive sales.

Qualifications:

  • Bachelor’s degree in engineering or business management preferred.
  • 5+ years of senior-level sales and strategic planning experience, MBA a plus.
  • Familiarity with DOD operations, sustainment, and contracting advantageous.
  • Strong communication and presentation skills, ability to work effectively in a dynamic environment.
Join us and enjoy a competitive salary ranging from $120,000 to $180,000, with a negotiable bonus structure. We offer a comprehensive benefits package, including 401k, medical, dental, and vision coverage. Take the next step in your career and apply today for the Account Executive role in Power & Energy!