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Cold Header Operator Jobs in Rockford, IL (NOW HIRING)

All JobsCold Header Operator JobsCold Header Operator Jobs in Rockford, IL

Cold Header Operator information

See Rockford, IL salary details

$14

$24

$45

How much do cold header operator jobs pay per hour?

As of Aug 29, 2026, the average hourly pay for cold header operator in Rockford, IL is $24.76, according to ZipRecruiter salary data. Most workers in this role earn between $18.75 and $27.21 per hour, depending on experience, location, and employer.

What is a cold header operator?

A Cold Header Operator is a skilled manufacturing professional who operates machines that form metal parts, such as bolts, screws, and rivets, through a process called cold heading. This process involves shaping metal at room temperature using high-pressure dies and punches, rather than heating the metal. Cold Header Operators are responsible for setting up the machines, monitoring production, inspecting finished parts for quality, and performing routine maintenance on the equipment. Their role is essential in producing fasteners and other metal components used in various industries, including automotive and construction.

What are the key skills and qualifications needed to thrive as a cold header operator?

To thrive as a Cold Header Operator, you need mechanical aptitude, understanding of manufacturing processes, and typically a high school diploma or equivalent. Knowledge of cold heading machines, basic measuring tools like calipers and micrometers, and safety procedures is essential. Attention to detail, problem-solving skills, and the ability to work well in a team are important soft skills for this role. These competencies ensure efficient production, high-quality output, and a safe work environment in a fast-paced manufacturing setting.

What are some common challenges a cold header operator might face on the job, and how can they be addressed?

Cold Header Operators often encounter challenges such as handling machine malfunctions, maintaining tight tolerances for fastener specifications, and working efficiently under production deadlines. Addressing these issues typically involves strong attention to detail, routine machine maintenance, and clear communication with team members and supervisors. Operators can benefit from ongoing training to stay current with equipment upgrades and best practices for safety and productivity, which helps reduce downtime and ensures high-quality output.

What is the difference between Cold Header Operator vs Cold Header Machinist?

AspectCold Header OperatorCold Header Machinist
CredentialsHigh school diploma, training in cold header machinesHigh school diploma, machining certifications often preferred
Work EnvironmentManufacturing plant, operating cold header machinesMachine shop, setting up and maintaining cold header equipment
Industry UsageAutomotive, aerospace, and appliance manufacturingMetalworking, manufacturing, and tooling industries

The Cold Header Operator primarily focuses on operating cold header machines to produce metal parts, while the Cold Header Machinist is involved in setting up, maintaining, and repairing these machines. Both roles require similar certifications and work in manufacturing environments, but the operator role is more machine-focused, whereas the machinist role involves more technical setup and maintenance tasks.

What cities near Rockford, IL are hiring for Cold Header Operator jobs?

Cities near Rockford, IL with the most Cold Header Operator job openings:

Cold Header Operator jobs near you
Infographic showing various Cold Header Operator job openings in Rockford, IL as of August 2026, with employment types broken down into 46% Full Time, 50% Part Time, 3% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $54,014 per year, or $26 per hour.

Second Shift Cold Headed Fastener Header Setup Operator

Technical People

Rockford, IL • On-site

$41/hr

Full-time, Other

Posted 22 days ago

Job description

Second Shift Cold Headed Fastener Header Setup Operator

Rockford, IL

Our client is hiring a Second Shift Cold Headed Fastener Header Setup Operator!

Responsibilities of the Second Shift Cold Headed Fastener Header Setup Operator

  • Monitor the cold heading machines including the setup and proper sequencing of progressions, lubrication and perform record keeping as needed,
  • Select, install and adjust threading die, die cutters, chamfering tools, feed grips, pressure tripping mechanisms, cams, gears and pulleys.
  • Layout or be trained for tooling progressions for up to 6 die, 6 blow cold headers such as Formax headers or other brands.
  • Grind and modify thread roll dies if required and oil and clean the headers as necessary.
  • Familiarity with headers such as Formax FX33's (3/8” with 3 stations), FX32's (3/8” with 2 stations), FX45, FX44, FX53, FX54, FX55 or other brands other than Formax is a plus.
  • Verify dimensions of the workpieces per print specifications.

Requirements of the Second Shift Cold Headed Fastener Header Setup Operator

  • High School diploma or equivalent
  • One or more years of full-time experience with the setting up of cold headed fastener headers is required
  • Experience is preferred
  • Excellent benefits and growth potential!

Compensation for the Second Shift Cold Headed Fastener Header Setup Operator

The targeted annual starting salary for this position ranges from $20.00 per hour to $41.00 per hour depending on experience.