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Cold Forming Tool Design Engineer Jobs in Edison, NJ

RailWorks

CAD Engineer

Manhattan, NY · On-site

$62K - $83K/yr

This role supports rail-transit design and construction projects by working closely with engineers ... May be exposed to harsh weather conditions including very hot and very cold weather * May be ...

RailWorks

CAD Engineer (Entry Level)

Manhattan, NY

$62K - $83K/yr

This role supports rail-transit design and construction projects by working closely with engineers ... May be exposed to harsh weather conditions including very hot and very cold weather * May be ...

Suno

Senior/Staff Design Engineer, iOS

New York, NY · On-site

$220K - $280K/yr

... power tool, to make the most popular hits in the world. Building the future of entertainment ... About the Role We're hiring a Design Engineer to help shape the future of music creation by ...

Siri InfoSolutions Inc

R&D Engineer

Raritan, NJ · On-site

Role: R&D Design Engineer Location: Raritan, NJ Duration: 6 months Must Have Technical/Functional ... tool. · Responsible for preparing and managing specifications. · Assists technicians and ...

David Joseph & Company

Founding Engineer

New York, NY · On-site

$175K - $250K/yr

AI-native daily usage of Claude Code, Codex, or comparable, with strong opinions on agent tool design * A socialized, high-energy engineer genuinely excited about the product Why Join * Outsized ...

AIG

Analytics Program Lead

Parsippany, NJ · On-site

$189K/yr

Work with technology, programming, application delivery, and tool design and development; project management in software development; and Agile project execution. Work with technology, programming ...

AditiStaffing

RF Engineer

Bridgewater, NJ

RF Design Engineer ( RF Design and Optimization) Location: Bridgewater, NJ Duration: 12+ months ... Tool for site candidate comparison, propagation and coverage review and selection, zoning and ...

PrecisionX Group LLC

Tool and Die Maker

Piscataway, NJ · On-site

$26 - $32.75/hr

Description: We are actively seeking a skilled and detail-oriented Tool and Die Maker with ... product design engineers to discuss tooling design modifications and improvements based on ...

PrecisionX Group

Tool and Die Maker

Piscataway, NJ · On-site

$26 - $32.75/hr

Job Type Full-time Description We are actively seeking a skilled and detail-oriented Tool and Die ... product design engineers to discuss tooling design modifications and improvements based on ...

Inizio Partners

Agentic AI Architect

New York, NY · Hybrid

$77.50 - $99.75/hr

Prompt engineering, prompt lifecycle design * Retrieval & RAG - Azure AI Search (indexing, vector ... Tool Access & Integration - MCP (Model Context Protocol) architecture and tool design; API design ...

Harvey

Staff Software Engineer, Agents

New York, NY · On-site

$231K - $340K/yr

Optimize agent performance through prompt engineering, model selection, tool design, skill writing, context window management, and eval harness development. * Work with our model infra team to design ...

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Cold Forming Tool Design Engineer information

See Edison, NJ salary details

$55.4K

$93.6K

$138.2K

How much do cold forming tool design engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for cold forming tool design engineer in Edison, NJ is $93,637.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,600.00 and $106,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the cold forming tool design engineer position, and why are they important?

To excel as a Cold Forming Tool Design Engineer, you need a solid background in mechanical engineering, experience with cold forming processes, and strong skills in CAD software. Familiarity with simulation tools such as AutoCAD, SolidWorks, and finite element analysis (FEA) platforms, as well as relevant certifications or exposure to manufacturing environments, is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for this role. These competencies ensure precise, efficient tool designs, successful project collaboration, and consistent production quality in a demanding manufacturing setting.

What are some common challenges faced by cold forming tool design engineers in their daily work?

Cold Forming Tool Design Engineers often encounter challenges such as optimizing designs for manufacturability, ensuring tool durability under high-stress forming conditions, and balancing tight project timelines with rigorous quality standards. They must frequently troubleshoot and refine tool designs based on feedback from production teams or unexpected issues that arise during trial runs. Collaboration with cross-functional teams—including production, quality, and maintenance staff—is essential to resolve issues quickly and keep projects moving forward. This dynamic environment helps engineers build a versatile skill set and gain valuable experience in both technical and practical aspects of manufacturing.

What is a cold forming tool design engineer?

A Cold Forming Tool Design Engineer is responsible for designing and developing tooling used in the cold forming process, which shapes metal without heating. They create detailed engineering drawings, select suitable materials, and optimize tool performance to improve production efficiency and product quality. This role requires knowledge of manufacturing processes, CAD software, and material properties. Engineers often collaborate with production teams, suppliers, and quality control to ensure tooling meets design specifications and industry standards.

What are popular job titles related to Cold Forming Tool Design Engineer jobs in Edison, NJ? For Cold Forming Tool Design Engineer jobs in Edison, NJ, the most frequently searched job titles are:
What job categories do people searching Cold Forming Tool Design Engineer jobs in Edison, NJ look for? The top searched job categories for Cold Forming Tool Design Engineer jobs in Edison, NJ are:
Cold Forming Tool Design Engineer jobs near you

Electronics Hardware Design Engineer

Thea Energy

Kearny, NJ

$110K - $150K/yr

Full-time

Re-posted 18 days ago

Job description

About Thea Energy:  
Thea Energy is leveraging recent breakthroughs in stellarator physics and engineering to create a faster and simpler approach to commercializing fusion energy. The company is reinventing the stellarator using computer-controlled arrays of planar coils thereby replacing the intricate, complex modular magnets required in all other stellarator architectures. Thea Energy is on a mission to create a limitless source of zero emission energy for a sustainable future.  
 
Position Overview:
Thea Energy is seeking a highly skilled Electronics Hardware Design Engineer to lead the design and development of electronics, power electronics, and embedded control hardware for the Power Supply Systems, and Data Acquisition Units for the Control System of the Eos Stellarator. This engineer will be responsible for creating high-performance, reliable electronics to interface between control firmware, power conversion hardware, and diagnostics subsystems.

The role includes schematic capture, PCB layout, component selection, hardware bring-up, and cross-functional integration with power electronics, software, and system engineers. This is a hands-on, lab-focused role with a critical impact on the development of the control core of a fusion energy system.
Key Responsibility Areas:
  • Design and develop custom embedded control boards including:
    • ARM, DSP, and/or FPGA/SoC based controller boards
    • ADC/DAC interfaces, digital I/O, sensor front-ends
    • Gate driver boards and opto-isolated switching logic
  • Generate schematics and PCB layouts with a focus on signal integrity, high-current and/or high-voltage handling, and isolation.
  • Develop interface circuitry between embedded controllers and the power stage: current/voltage sensing, PWM outputs, fault inputs, and communication buses.
  • Select and source components based on performance, reliability, and availability.
  • Build and test prototypes, perform hardware bring-up, debugging, signal probing, and validation under operating conditions.
  • Collaborate with embedded firmware developers to ensure hardware/software compatibility and deterministic real-time behavior.
  • Work closely with power electronics engineers to ensure optimal mechanical, thermal, and electrical integration.
  • Implement EMI/EMC mitigation techniques, isolation strategies, and power integrity best practices.
Ideal Experience & Skillsets:
Required Qualifications:
  • Bachelor’s or Master’s degree in Electrical Engineering, Electronics Engineering, or related field.
  • 5+ years of experience in embedded hardware design for power systems, control systems, or instrumentation.
  • Expertise in:
    • Analog and mixed-signal circuit design
    • High-speed digital interfaces (SPI, I2C, UART, RS-485, CAN, Aurora)
    • Signal conditioning for sensors and actuators
  • Proficiency in schematic capture and PCB layout tools: Altium Designer or OrCAD
  • Hands-on experience with:
    • Oscilloscopes, logic analyzers, and multimeters
    • Board-level debugging, rework, and signal probing
  • Strong understanding of PCB stackups, thermal design, creepage/clearance, and layout for high-current environments

Preferred Qualifications:

  • Experience working on control electronics for power supplies, motor drives, or magnet systems
  • Knowledge of gate driver design, isolation techniques, and fail-safe circuitry
  • Familiarity with EMI/EMC compliance standards and mitigation techniques
  • Exposure to RTOS- or FPGA-based control systems and real-time embedded integration

Tools & Platforms:

  • Design Software: Altium Designer, OrCAD, LTSpice, PLECS (for co-design)
  • Lab Tools: Oscilloscopes, spectrum analyzers, signal generators, logic analyzers
  • Interfaces: UART, SPI, I2C, RS-485, RS-232, CAN, FlexRay, Aurora, PWM, ADC/DAC
Company Benefits:
  • Salary range $110,000-$150,000
  • Comprehensive health benefits (e.g. medical/dental/vision)
  • Employee equity stock options
  • 20 days PTO
Requirements:
  • Ability to occasionally lift up to 50 lbs.
  • Ability to perform activities such as typing, standing, or sitting for extended periods of time.
  • Willingness to occasionally travel or work required nights/weekends/on-call.
  • Ability to work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, high voltage, high current, pressure systems, and cryogenics.
It’s not necessary to meet all of the skillsets outlined above. Please feel free to send us a note and tell us why you would still be a great fit for this role or Thea Energy.  
  
Diversity and Inclusion:  
Thea Energy is an equal opportunity employer committed to creating a company of diverse backgrounds. By creating a diverse environment, we will bring new ideas and approaches to solving some of the world’s hardest (and most important) problems. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, family or marital status, age, disability, veteran’s status, or other characteristic protected by applicable laws and regulations.

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

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About Thea Energy

Sourced by ZipRecruiter

Industry

Clean energy semiconductors manufacturing

Company size

11 - 50 Employees

Headquarters location

Princeton, NJ, US

Year founded

2022

View All Thea Energy Jobs