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POSITION SUMMARY:

Supports Product Manufacturing by constructing and repairing molds and machine parts using experience, skill and good judgment.   

ESSENTIAL DUTIES, RESPONSIBILITIES AND ACCOUNTABILITIES:

Other duties may be assigned and overtime may sometimes be mandatory.

Mold Maker I

1. Complete Assignments Efficiently by knowing quoted hours and delivery; going over work plan with lead Mold Maker, Design Engineer and Tool Shop Manager.
2. Develops Mold Function and Structure by studying blue prints of mold, product, and prototypes; applying knowledge of materials under stress, machining and assembly methods, and mathematics.
3. Machine Parts by measuring, marking and scribing stock, setting up and operating lathe, mill, radial drill, CNC EDM, grinders, CNC machining centers, etc.
4. Confirms Dimensions of Mold Components by verifying dimensions, clearances, and alignment of parts and components by using QC lab, micrometers, thickness gauges, gauge blocks, dial indicators, etc.
5. Fits Mold Components to Mating Tools by grinding, filing, etc. radii and/or chamfer on tools
6. Completes Assembly by bolting and doweling parts and components together, installing tools in mold frame, connecting wiring and mechanical actions, hydraulic or air cylinders
7. Confirm performance of Mold by filling out visual checklist of completed projects, inspecting operation of dies; making adjustments; comparing finish product to print specifications.
8. Resolves Assembly Problems by making revisions where needed: Consulting with lead tool & die maker to obtain additional resources. Marks changes on prints and completes CAR form for updating and future reference.
9. Completes preventive maintenance requirements following manufacturer’s instructions; trouble shooting malfunctions; filling out a maintenance request form.
10. Maintains Continuity Among Work Team by communicating problems in design, materials and functions; documenting actions, irregularities, and continuing needs; follow SOP’s and work instructions
11. Document Actions to initiate a repair, complete required documentation
12. Contributes to Team Effort by working on related request as needed; running more than one machine, filling in for absent employees, helping on projects other than your own.

Mold Maker II

1. Builds and directs others in the construction of a complete mold
2. Demonstrates competency in a specialty skill such as welding, Wire EDM, electrode modeling, Hot Runner Maintenance and repair, etc.

Mold Maker Apprentice

1. Duties 1-12 with increased supervision and decreased skill and efficiency expectations.
2. Completes required training and logs machining experience within four years of employment

Accountabilities of All Employees:

1. Using your best efforts and full capability daily to the work assigned to you by your manager.
2. Advising your manager if you do not understand the work they have assigned to you.
3. Advising your manager of any situations or obstacles that could keep you from accomplishing the work assigned to you.
4. Advising your manager of any situations or opportunities that could help you complete or improve the work assigned to you.
5. Demonstrating work behaviors consistent with the company values and work within prescribed boundaries, including company policies, standards, procedures and any legislative requirements.

ADDITIONAL DUTIES AND RESPONSIBILITIES:

1. Communicating daily with lead mold maker and/or tooling manager on progress you have made since the day before and any problems you may have run into.
2. Maintains Supplies Inventory by checking inventory as needed in you assigned area; documenting supplies that are needed when supply is low in any given area; placing and expediting orders for supplies; verifying receipt of supplies.
3. Maintains a clean and neat working Environment By:
4. Cleaning off mills, lathes, drill presses, grinders, etc. during and after use as needed.  Sweep chips from aisle ways during and after use as needed.
5. Set up and operation of CNC machines.
6. Helps program and/or revise existing programs of CNC machines for new or revised jobs. Works close with programmers and have a good knowledge of programming.
7. May set up, operate and/or observe molds on injection presses.
8. Participate in meetings and training as requested.

Authorities

• None

SUPERVISORY RESPONSIBILITIES:

• None

QUALIFICATION REQUIREMENTS:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education and Experience

• Mold Maker Apprentice
  • 90th percentile or better on Mechanical Reasoning Test
  • Commitment to complete 10,000 hour OJT and required skills training
• Mold Maker I
  • Completed a Journeyman Certification
  • Completed Primary Skills Certification
  • Knowledge of a CAM program and ability to update files.
• Mold Maker II
  • Journeyman Certification and 10,000 subsequent hours of experience
  • Passed Master Mold Maker Certification.
  • Demonstrated Specialty Skill

Language Skills

• Ability to read and interpret common scientific and technical journals and blueprints.
• Ability to write routine reports and correspondence.
• Ability to present information in one-on-one to employees of the organization.
• Good communication skills enable the engineer to exchange processing ideas with project managers, cost estimators, design engineers, toolmakers and production personnel.

Mathematical Skills

• Ability to apply concepts such as basic trigonometry, geometry, fractions, percentages, ratios and proportions to practical situations.

Computer & Software Skills

• Must be able to use personal computer to access and retrieve information

Reasoning Ability

• Above-Average Mechanical Reasoning Ability
• Ability to define problems, collect data, establish facts and draw valid conclusions.
• Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.

CERTIFICATES, LICENSES and REGISTRATIONS:

• REQUIRED
  • State-Approved Journeymen’s Certificate
  • Master Mold Maker Certification (Mold Maker II)
• PREFERRED

TRAVEL REQUIREMENTS:

• Minimal (<1%) travel required typically to tradeshows/conferences or training.

PHYSICAL DEMANDS:

Physical Requirements

Frequency

Rarely (0% - 5%)

Occasionally (5% - 25%)

Frequently (26% - 75%)

Often (> 75%)

required to lift/carry objects weighing less than 15 pounds

Occasionally (5% - 25%)

lift/carry objects weighing between 15 and 44 pounds

Frequently (26% - 75%)

required to lift/carry objects weighing 45 pounds and over

Occasionally (5% - 25%)

stand

Often (> 75%)

walk

Occasionally (5% - 25%)

Kneel or sit

Rarely (0% - 5%)

climb

Rarely (0% - 5%)

reach above the shoulders

Rarely (0% - 5%)

use hands to finger, handle, or feel objects, tools or controls

Often (> 75%)

Vision - close

Often (> 75%)

Vision - distant

Rarely (0% - 5%)

Vision – color perception

Rarely (0% - 5%)

Work Hazard Assessment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of the job.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

The table below illustrates the frequency and elements of work environment for this job and any required Personal Protective Equipment (PPE). PPE is provided at no cost to employees and is available at posted locations within the facility.  If PPE is unavailable or damaged, do not complete the task requiring it until you have contacted your supervisor and you have been provided with proper PPE and received training in its proper use.

Element

Frequency

PPE

Exposure to moving mechanical parts

Often (> 75%)

N/A

Exposure to toxic or caustic chemicals

Rarely (0% - 5%)

Rubber Gloves, Face Shield, Apron

Risk of Electrical Shock

Rarely (0% - 5%)

Rubber Gloves

Nominal Noise Level

Frequently <80db

N/A

Peak/Occasional Noise Level

Rarely (0% - 5%) >81db

Hearing Protection

Inhalation of Airborne Irritants

Rarely (0% - 5%)

Respirator

Exposure to Welding Arc (High Intensity Light)

Rarely (0% - 5%)

Welding Helmet/Shield

Exposure to flying particles

Rarely (0% - 5%)

Safety Glasses